Heat / Ultrasonic Inserts are designed for post-mould installation in thermoplastics. Heat and ultrasonic installation yield outstanding performance results. SPIROL offers several different series of Heat/Ultrasonic Inserts available in a long and short version of each thread size. Long lengths maximize torque and pull-out resistance, while short lengths are good for less stringent requirements at lower cost and shorter installation times. Some styles are available with or without a head. The head provides bearing surface for the mating component that also prevents jack-out (or when used in reverse, can prevent pull through). However, adding a head results in additional cost raw material of a larger diameter is required to create the head. Some non-headed Inserts are symmetrical – thus eliminating the need to orient the Insert prior to installation.
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The SPIROL Model HA Automatic Heat Insert Driver provides an accurate and consistent method to install virtually any type of Heat/Ultrasonic Style Insert into thermoplastic assemblies. With this exceptionally versatile machine, the operator does not need to physically touch the Insert during the entire installation process. SPIROL’s Model HA Automatic Heat Insert Driver has been designed to eliminate the dependency on the operator to control the factors of time, temperature and pressure to ensure nearly perfect flow of the plastic for optimal retention and performance. The Model HA Automatic Heat Insert Driver installs Threaded Inserts ranging in size from M2 – M8 metric threads and #2 – 3/8 unified threads. The machine can be configured to accommodate a variety of applications and the heat tips are easily interchangeable to accommodate various sized Inserts.
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Designed to install virtually any type of Heat / Ultrasonic Style Insert. As much as 75% of an Insert’s performance is the direct result of how well it was installed. Therefore, in order to maximize performance, all of the factors that impact installation must be carefully controlled. SPIROL’s Model HM Manual Insert Driver has been designed to eliminate the dependency on the operator to control these factors. The result is nearly perfect flow of the plastic for optimal retention and performance. The Model HM Manual Insert Driver is simple to operate and easily adjustable. The Model HM installs Inserts ranging in size from M2 - M6 metric threads and #2 - 1/4 unified threads, and the simple up-down adjustment of the machine makes it easy to accommodate various sized plastic components.
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The SPIROL Model HP Pneumatic Heat Insert Driver provides an accurate and consistent method to install virtually any type of Heat/Ultrasonic Style Insert into thermoplastic assemblies. As much as 75% of an Insert’s performance is the direct result of how well it was installed. Therefore, in order to maximize performance, all of the factors that impact installation must be carefully controlled. SPIROL’s Model HP Pneumatic Heat Insert Driver has been designed to eliminate the dependency on the operator to control the factors of time, temperature and pressure to ensure nearly perfect flow of the plastic for optimal retention and performance. The Model HP Pneumatic Heat Insert Driver installs Inserts ranging in size from M2 – M8 metric threads and #2 – 3/8 unified threads.
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Moulded-In Inserts are placed over core pins by an operator or a pick-and-place robot prior to the closure of the mould cavity during the plastic injection process. Moulded-In Inserts offer exceptional torque and pull-out resistance due to unrestricted plastic flow around the Insert body, and are often the Insert of choice for thermosets and engineered plastics with a high percentage of filler. The minor thread diameter tolerance is controlled to ensure positive positioning and perpendicularity of the Insert on the core pin during the moulding process. Series 63 is symmetrical eliminating orientation and Series 65 is the same body style in a blind ended version. SPIROL's Moulded-In Inserts are made from 2024 aluminium, a light-weight, lead-free grade. SPIROL’s Series 63 and Series 65 Moulded-In Aluminium Inserts are available in thread sizes ranging from M4 (8-32) up to M8 (5/16-18).
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