Germany
Manufacturer/ Producer
Germany
Continuous generating grinding is one of the most productive technologies to grind high precision gear tooth flanks. KAPP manufactures dressing tools in positive and negative electroplated version. Highest flexibility can be achieved with form rolls for topological dressing. For the so called “flexible dressing” the tools are designed to dress worms for different workpieces with one tool, while the tip of the worm is dressed separately. For serial production there are profile rolls with integrated tip dresser in a workpiece specific manner also for grinding of well defined gear root area. Most productive for high volume are multi-ribbed diamond profile rolls made in a negative electroplating process.
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Discontinuous profile grinding is usually used for smaller lot size production and also for bigger gears. Therefore KAPP delivers sintered diamond form rolls which can be in an economic version with natural diamond or in a long life version with handset CVD diamond sticks. These rolls can be reground several times and exhibit a high tool life.
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Continuous gear honing is mainly used in the automotive industry as an alternative to generating grinding. This type of tool is also available as a set with DDG and integrated tip dressing roll. Diamond dressing gears produce the expected geometry precisely and fast and guarantee the demanded quality on the workpiece.
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single or multi-ribbed roughing and finishing wheels suitable for grinding of external and internal gears for automotive and aircraft industry radial, screw, rotor and worm profile wheels high speed grinding of profiles and gears lunge grinding, abrasive cutting, cylindrical grinding CBN grinding worms roughing and finishing worms in form of cylindrical worms and globoidal worms for highly efficient grinding of external gears and profiles. diamond Coroning rings and -gears to process automotive gears for passenger and commercial vehicles advanced, low noise gears workpieces with interfering geometry
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Beside the non-dressable CBN grinding tools, dressable grinding tools of leading manufacturers can be used on our machines, too. Vitrified bond aluminium oxide tools are dominant. Sintered aluminium oxide is preferred as the grinding tool for grinding of steel due to its resilience and grinding capability. Gray cast-iron can also be processed with normal aluminium oxide. The profiling of the grinding tools takes place via a machine-integrated CNC dressing unit. A diamond-plated, rotating dressing tool profiles the wheel in accordance with the respective gear parameters. The grinding tool is conditioned specifically for rough or finish grinding by selecting respective technological dressing parameters. Form consistency and cutting capacity of the grinding wheel is assured by repeated dressings, dependent on pre-defined stock removal rates. The automatic balancing produces smoother turning for larger grinding tools, and consequently, high gear quality. dressable CBN tools Single-layere
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Callenberger Str. 52
96450 Coburg - Germany
Romania
Emsil Group is capable of manufacturing complex products based on our Customer's drawings and specifications. Over the years we have expanded our capacities and capabilities into manufacturing most if not all process steps. Today, these capabilities allow us to manufacture turnkey projects at our 3 production sites and also provide additional services through our extensive network of collaborators. The industries in which we are active are: vacuum, energy, oil & gas, naval, aerospace and metallurgy.
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Emsil Group is capable of manufacturing complex products based on our Customer's drawings and specifications. Over the years we have expanded our capacities and capabilities into manufacturing most if not all process steps. Today, these capabilities allow us to manufacture turnkey projects at our 3 production sites and also provide additional services through our extensive network of collaborators. The industries in which we are active are: vacuum, energy, oil & gas, naval, aerospace and metallurgy. Types of products we manufacture Glass coaters and packaging machines in the vacuum industry Baseplates and chassis for the oil & gas and energy industries Winches and crane components for the naval industry Pressure vessels from carbon steel and stainless steel PROJECT MANAGEMENT DESIGN & ENGINEERING CUTTING ASSEMBLING & WELDING PRESS BREAKS FOR BENDING ROLLING MACHINING HEAT TREATMENT SURFACE TREATMENT FINAL ASSEMBLY & AUTOMATION CUSTOM PACKAGING & DISPATCH
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displaceable rotary tables are intended for increasing the technological possibilities of the horizontal boring and milling machines with moving column
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