Co-packing customized to your requirements
Our plants are ready for you – flexible and efficient!
Co-Packing by Ebbecke Verfahrenstechnik
Whether Big Bag, octabins, drums, fiber drums, bags, cardboard boxes, buckets, cans or special containers – we work exclusively and without exception with all containers that are used in the bulk material area. At Ebbecke Verfahrenstechnik AG this standard also applies for the size of the container. We process deliveries in silo vehicles, bulk containers and large containers just as efficiently as we fill small containers or containers with a low final weight. As contract compactors, we have been valued partner of the industry for many years.
Filling – and much more
With our modern machinery we are able to process virtually any bulk and free-flowing materials – whether viscous, pasty, floury, fine or coarse-grained. As reliable contract processors with a wide range of services we don't just fill, but we are ready for our customers as a fully-fle
Bulk material processing with convincing results
With our mixing systems homogeneous mixtures and coatings are produced from various bulk material. This is enabled by our cutting-edge mixing machinery which includes drum mixers, container mixers, Nauta Mixers, high-speed mixers, Rhönrad mixers, swivel screw mixers and other special mixing systems.
Modern machinery guarantees quality
The mixing machinery at Ebbecke is supplemented by a fully automatic gravimetric load cell weighing plant, as well as by a chopper, nozzle fittings and equipping possibilities for various containers. Technically, Ebbecke Verfahrenstechnik AG is thus equipped for every task imaginable in the area of contract mixing, even for contract mixing of particularly shear-sensitive bulk material.
The quality of our mixing machinery proves itself in the technical details: Product-contacting parts consistently made of stainless steel in accordance with the current hygiene standards. Furthermore, all mixing sys
The optimal solution for fine grinding of bulk material
We offer you a wide range of different types of plants for contract grinding in our fine grinding centers. Among them are special grinding plants, such as a special mill for natural products, an efficient circulating gas plant and a cryogenic grinding system for temperature-sensitive products. All our grinding plants for bulk material processing are made of stainless steel and designed with dosing devices, discharge with one-way filters, separators and bunkers as closed plants.
Grain size exactly as you request it!
Our fine grinding plants enable the dissolution of agglomerates as well as the breaking up of solid grain structures up to the finest grinding in a reproducible product quality. Customers of Ebbecke Verfahrenstechnik AG appreciate the flexibility of the available grinding systems that can be customized to suit the specific requirements of the grinding process. Nothing is left to chance because cutti
The right screening procedure for any size and virtually any bulk material
Ebbecke Verfahrenstechnik AG has the right plants and a know-how developed over decades for the best screening results with virtually any bulk material. For this reason, customers come to us for contract screening from the cosmetics, pharmaceutical, food, chemical and animal feed industries.
As a contract screening company active for many years we know what the priorities are for our customers. For these needs, we have self-developed our contract screening plants from Planoscreen and Planodry types. With these advanced contract screening plants not only can we screen contaminate-free , we can at the same time dry the screened product under a nitrogen atmosphere or a pressure cascade.
In addition to the machines and process engineering plants that we have developed we also screen on systems from other manufacturers. For this completely different screening procedures are used d
With our variety of granulating systems we produce granulates or compacts in every shape and size for our customers in contract work. Our modern granulating systems consist of roller compacters, pelletizing systems, drum granulators and extruders. Supplementing these are our granulating systems for vacuum packing, in addition equipped with a fully automatic compression force regulation.
Through high-tech to the perfect product
Our compactor plants made from stainless steel usually consist of the product feed to the roller, a vent unit by vacuuming as well as counter-rotating rollers with continuously adjustable compression force and speed regulation. Here a pre-granulation of pressed slugs, then the fine granulation of pre-granulated goods and the screening of the fine particles under continuous feedback of the screened fine grain are carried out.
Our process engineers have multiple ways to customize both the shape and the properties of the final pr
Drying systems for granulates and powder
Whether surface moisture, capillary moisture or crystal humidity – each product has its own requirements of the drying. The following applies: With Ebbecke Verfahrenstechnik AG your contract drying is in the best of hands, because we dry granulates and powder carefully according to the specific requirements. On request we can even develop new and innovative drying processes for you.
System diversity as a basis for a perfect result
With the selected drying process, our process engineers take into account for example the temperature sensitivity, resistance to ultraviolet radiation (infrared radiation), the surface structure and the capillary structure of the product which is to be dried. Of course, the differences in the output moisture content and the desired residual moisture must be included in the procedural evaluation of an efficient drying.
However, not every drying system is suitable for every material which is to be dried. To get
Testing plants in the area of bulk material processing
Innovations made by Ebbecke Verfahrenstechnik
To create a product exactly according to the ideas of the customer, standardized procedures are sometimes not enough. That’s why customers come from all over Europe to Ebbecke Verfahrenstechnik AG in Central Hesse – because our engineers are prepared to develop entirely new process engineering methods. With the new and further development of procedures and machines we are at the same time opening up alternative business areas for our customers.
Testing and development without financial risk
With all technical developments, our engineers keep the efficiency of the processes in sight. Because one thing is clear: An innovation can only prevail on the market if the development and subsequent purchase price remain within defined economic boundaries. This is where Ebbecke Verfahrenstechnik AG has been impressing for years with its pilot plants as centers of in-house development work. Toget
Contaminated bulk material is cleaned
One of the most annoying and expensive problems with bulk material processing is the contamination by foreign substances. These contaminants not only reduce the quality of the final product, they also cause damage to the machines and failures. Especially high-strength small metal parts such as screws, nuts, washers, or cotter pins cause serious damage to the processing machinery. For this reason, the production costs with contract processing are often uncontrollable.
Ebbecke has the production under control
To solve this costly nuisance, the engineers of Ebbecke Verfahrenstechnik AG have developed their own system with which goods that have been contaminated by metal particles can be cleaned. This is done using the inductively-working metal detector that detects even the finest metal abrasions and reliably separates them from the goods. Through a trouble-free production process delays, non-compliance of supply contracts and consequent compensatio
Solutions, suspensions and pasty masses
As part of our contract compacting we take care of contract filling of containers of any type and size for our customer and also the production of suspensions, dispensions and solutions. Through our gravimetric filling plants a semi-automatic filling is realized in Feige filling plants. Furthermore, additional modules can be used, and special solutions are also possible for special liquid filling. The filling is carried out consistently on certified scales.
In addition to the technical and economic aspects, we attach great importance to complying with health and safety and environmental guidelines at our filling plants. This way overflow safety devices and drip extraction systems and of course, also gas protective covers protect both employees and the environment from harmful fumes.
We also take care of the logistics
Due to the high flexibility of our plants, we are able to refill a wide variety of campaign sizes at short notic
Molten products in granulate form
As part of our contract pastillation we convert molten products into granulate. With our modern plants we produce granulate as pastilles, flakes or coarse discs according to the customers wishes. By continually transferring the molten output products across cooling belts in granulate form using cooling conveyors we realize an efficient conversion process.
Depending on the product, industry and requirement, we work with various feeding systems, such as the efficient Rotoform procedure. This way additional plants for grinding or crushing are not necessary. This reduces energy consumption, protects the environment and reduces your costs. The granulates produced this way are dimensionally stable, have a homogeneous particle size range and are virtually dust-free. The products granulated at Ebbecke Verfahrenstechnik are also free-flowing and can be easily transported stored or further processed.
Uncomplicated: Incoming goods and outgoing goo