Cutting elements from material sheets is a basic activity in the serial production of details. The accuracy of their performance depends on the accuracy of subsequent activities, such as e.g. 3D forming or punching. They all contribute to the quality of the effect, and thus also of the finished product. Cutting and progressive dies play an extremely important role in this process . These are tools installed in hydraulic works, which are responsible for making an element of a specific shape and dimensions from a sheet of thin sheet metal. The trimmer should be designed and made with very high precision. It depends on what the effects of his work will be, i.e. the accuracy of mapping the manufactured details. In designing such tools, we use specialized CAD software. On the other hand, precise CNC machining on numerically controlled machines guarantees an extremely accurate representation of the project. Thanks to these possibilities, we offer customers the execution of even very complex
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Although control and measurement devices (tests) should and most often are used in a very safe way, they still require cyclical measurement control and regeneration and possible calibration in order to obtain the required measurement accuracy, reliability and repeatability. Ensuring the stability and certainty of quality control - in this case control measurements - translates directly into the quality of manufactured parts and related possible complaints, repair costs and / or service actions. In order to avoid such situations, it is necessary to take care of the impeccable condition of the measuring instruments. Therefore, both in the event of a fault on the gaugecaused by a mechanical factor, related to an accident or an unfortunate coincidence, as well as in the case of the approaching time of cyclic calibration, which, depending on the conditions and intensity of use of the test, should
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The certification of gauges is based on checking that the instrument maintains the prescribed measurement tolerances and MSA processes that confirm the stability of the measurement process of the gauge used in different conditions and by different people. Tests and control and measurement devices undergo the process of checking the current state, and then we carry out the calibration process and recertification. We carry out the certification and calibration process of the gauges in accordance with the procedures resulting from ISO 17025 , which confirms the credibility of our work. At the client's request, we perform work in accordance with the requirements and processes resulting from the individual features or parameters of a given measuring instrument. Calibration of the gauges Calibration is an integral part of the construction and production processes of control and measurement devices and gauges, and is also used during service or repair work.
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In the vast majority of plants, especially in the automotive, aviation and machine industries, one of the basic requirements is QA - Quality Assurance . This in turn requires reliable and permanent quality control (QC ). Quality assurance and its control are often related, although they are defined differently. The differences between quality assurance and quality control Quality assurance activities and responsibilities usually cover virtually the entire quality system, while QC is a series of quality control activities. In addition, elements of the quality system may not be specifically covered by QA / QC activities and responsibilities, but may include QA and QC. Referring to the above definition, as well as taking into account the industry in which we operate, we come to an important issue, i.e. measurement control. Measurement control The scope of measurement control includes many ways and methods, which often requires devices individually
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The production of complex shaped elements formed from sheet metal requires the use of very precise tools. Designing them with the use of specialized programs such as CAD and supplementing with the visualization of the finished stamp is not always sufficient to guarantee a satisfactory effect. Therefore, a stamping simulation is essential to make sure it is correct before introducing progressive dies or cutting tools into production . Authors and PAM STAMP is the software we use to perform such a simulation. Both programs are a perfect solution for companies wishing to design and launch a new product. PAM STAMP stamping process simulation enables initial part feasibility assessment, tool design and full verification simulation. We can predict how the material will behave during each pressing phase. This solution makes it possible to optimize the process so that the pressed detail does not show any tendency to cracking, folding or excessive springback.
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