The dipping system which is one of the other methods is produced with a robot or crane controlled. The systems are equipped with the most efficient heating, ventilating and PLC control equipment. In our dipping lines manufacturing, AISI 304- AISI 316 stainless sheets of steel and polypropylene are used. The system should be selected according to the shape of the part, the area to be used and the corrosion resistance. Some chemicals which are used for surface cleaning must be applied hot. Due to this situation, our company produces cold dipping lines as well as natural gas heated, electric heated, liquid fuel heated and water heated dipping pre-treatment lines according to the energy source that is planning to be used.
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Conveyors that we use for painting plants and various transfer lines are the most important parts of the automatic systems. Commonly used Webb, Kardan and Power & Free type conveyors are projected and put into used by us. Semi-automatic conveyor lines are also produced for lower production capacities.
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Powder and Wet paint equipment must be determined and selected carefully according to the properties of the parts to be painted. In our systems, we use the highest quality, most efficient and most reliable, manual and automatic powder and wet paint guns, single and multi-axis robots.
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Penetrant non-destructive testing method is a system that is used for the detection of cracks in the surfaces of parts. After the material which is going to be subjected to penetrant test is pre-cleaned, it is subjected to penetrant application as dipping or spray. After this process, the material is rinsed and dried. Powder “developer” is applied electrostatically on the dried material. Finally, possible cracks and faults on the material are detected by checking under the UV lamp.
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It is the furnaces where the hardening process of various aluminum profiles is happened, in other words, the aging process. Aluminum profiles are loaded into the furnace with the help of loading cars. The profiles which are kept in the oven at about 185 °C for 6-8 hours will be harden with the aging process. The whole operation is programmed with the PLC control unit. Thanks to its safe guillotine doors, they contribute to the air circulation in the interior and provide security with the locking mechanisms.
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