EKO WELDING & MACHINE AUTOMATION SYSTEMS

With column-bom systems, framework can be welded freely as well as it can be welded circular or lengthwise with the help of invertor or positioner. It provides an opportunity to weld various diametric and long distances. Submerged, Mig, Mag, Tig welding processes can be used in the system. Column Bom systems (CBS), can be fixed on the ground or automatically walking on track. Column Bom systems enable increasing the quality, reducing the time of production and operator exhaustion, to sensibility and increasing the amount of weld an operator can constantly weld. In the Bom motion, with linear sleds and telescopic bom sensitive inner welds of cylindrical framework can be made.

Rotators are resistant to severe working conditions and are designed to rotate work pieces weighing 5 to 150 tons. It enables the cylindrical parts weld sensitively by rotating clockwise or anticlockwise. In line with customer’s demanded diameter and tonnages, its production can be made auto regulative or conventionally. Features -Through polyurethane coated wheels rotation quakes and uploading hitting are absorbed during welding. -In the applications requiring high temperature and major load, featured steel wheels can be used as well. -Wheels possess self-adjusting feature for small or big diameters. This adjustment can be made with ball screw or by hand optionally. -For the manual usage, digital control or analog entries can be integrated to Column Bom systems. -Sensitive rotation with low gaped reducer -Synchronised working feature -Power transmission with flat gears

Fit-Up systems shortens the big diametric and heavy pieces’ montage period in cylindrical piece fabrication and reduces the need of crane and operator. Fit-Up systems basically consist of 2 main rotator teams. With the fixed rotator system, pieces’ heights towards each other are adjusted while rotator amount increases according to piece tonnage. Other rotator systems are mobile and as it appends to the piece it moves forward and basically make the movement of the piece’s rotating movement. With the help of column-bom which is the source of montaged pieces on Fit-up systems, it can be finished quickly while saving man-hour. In Fit-up system basically; besides the fixed rotator set that adjusts montage and heights it contains 2 motorized and 1 wanderer rotator systems.

Positioner is designed in order to change the piece’s position, tied onto it, to the best and weld. It gives movement opportunity on two independent lines which are rotating and angular positioning. Positioners can be fixed to the ground according to weight and center of gravity of the work piece. Flange rotating speed can be sensitively adjusted with the control. Optionally it can be adapted with Column-bom system as to work synchronized. Rotator and positioning motors are equipped with thermic protector separately.

EKO circular welding systems are designed for circular pieces’ integration with various welding methods in different positions. It appeals to a wide usage area in which all of the welding techs single and multipass welding tig, mig/mag and submerged welds can be used. It is used in environmental and linear welding of materials like circular formed, boiler, thermosiphon, hydraulic cylinder, conveyor roller, conveyor wheel, solar power boilers etc. It increases output and gain with the savings of materials and time. Upon request, production is made on different diameter, height and features

There are hydraulic pressing clamps in the fixture equipment of system. The workpiece is both made spot welding by means of clamps and prevented distortion due to heat during welding. Separate control lever is used as to be put to rear of piston for each piston.Also there is a pressure relief valve on each control lever. Thanks to pressure relief valves the critical pressure is brought to the desired pressure and the compression of the material in desired strength may be achieved A lock valve is connected to each hydraulic cylinder after the tightening process and during the welding operation, the material is prevented from being retracted and opened due to heat input. Reverse deflexion may be done on the frame thanks to the control units in the clamp mechanisms. 1 inert gas arc welding machine will be used for spot welding process.( it will be supplied by the purchaser)

Turn Table, precisely provide to welding by turning clockwise or counterclockwise of parts connected to it horizontally. It also enable movement in the rotation axis. . The work table is operated with a T-slot turntable to ensure that the workpieces are fully fixed to the work table. It is designed with the aim of increasing efficiency, eliminating the need for welding in difficult positions and considering ergonomics of employees.

The Frame Welding Machine is made of welded parts of different sizes and is designed to obtain the desired special H profiles. The machine body and the welding heads are fixed and the workpiece provide to be welded on both sides of the part to be welded by moving by means of driven conveyors. The hydraulic cylinders in the system provide the positioning of the H profile placing and fixing during welding.The system has adjustable backrests and accessories for the roofing of the conveyor group.The system has a hydraulic piston loading unit. The system might turn beam 90 degree with maximum weight and maximum dimensions by means of chain or mechanical structure.

It’s designed upon you weld cylindrical, conical and rectangle shaped bended frameworks and in shape of flat slab metal sheet and plaque linearly. Frameworks that are between 200-3000 mm diameters can be welded on different types of machines easily. Its production can be made from the length of 0.5 meter to 4 meters. Upon customer demand the length can be increased. As to application method, TIG, MIG and submerged welds can be adapted. Materials’ like boiler, thermosiphon, solar power boilers, cooling tanks, natural gas funnels, lpg tubes etc., height welds are made on this machine.

-Dust protected strong mechanical structure -Feature of positioning welding head on 1,2 or 3 lines -Feature of oscillation on 1, 2 or 3 lines -Enable to work on different axis without mechanical adjustment -Enable to be used in Submerged,Inert gas or TIG -Enable to integrated with automations systems -“OLED” screen which all the parameters can be seen.