HELANTEC GMBH

The RAPIDE L900 is the highest capacity gas filling system on the market and offers special advantages for the following applications fast filling and low gas losses particularly with krypton short filling times and extremely high capacity economic filling of extremely large formats fast filling of tripleglazed units in compliance with the cycle times of gas fill presses For development, this meant precisely regulating even larger gas quantities in the millisecond range. At the same time the universal implementation possibilities, the twohole technology and the proven closure system had to be retained. Nevertheless we were able to massively increase the efficiency. Here as well, and to an even more extreme degree, the same principle applies – namely that the maximum filling speed is not an expression of capacity. The crucial factor is efficient implementation.

The RAPIDE L500 is the top selling gas filling system with fastfill technology! This argon filling machine has proven itself for many years and represents the state of the technology. The investment volume of the system is unrivalled in terms of capacity. The RAPIDE L500 is more than "just" a manual gas fill system. With the integrated IPC the gas filling process is visualised and automatically documented. Only with this product you have a verification of quality for all filling processes, for each IG unit – automated, without additional effort. Allocation of the IG unit is executed via barcode. Thus traceability in terms of gas filling is also ensured. The capacity with 1 filling line is approximately 600 units with 2 lines the capacity is approximately 1200 units. Due to short cycle times, the RAPIDE L500 is excellently suited for integration in the insulated glass production. Operation is intuitive thanks to the minimal number of operating elements.

The RAPIDE L200 is based on the HELANTEC fastfill technology and is the entrylevel model of the RAPIDE L series. The capacity with one filling line is approximately 300 units1). It is equipped with modern, progressive technology and enables efficient gas filling with reliable gas concentrations. This is measured continuously during the entire filling process via an integrated gas analyser. As soon as the set gas concentration is reached the filling process is ended automatically. Synchronisation of the filling and suction process also enables troublefree filling of large IG units. The handy device is well suited for changing implementation sites. The HELANTEC RAPIDE L200 also convinces with its extremely favourable priceperformance ratio. Are you looking for higher capacity and shorter cycle times? If so, consider our gas filling systems, RAPIDE L500 and RAPIDE L900.

TURBOFILL has been developed exclusively for 1hole gas fill technology whcich is dilution filling. A special triplex probe combines argon fill, air suction and pressure sensing. It guarrantees as much turbulences as possible to replace the air with argon. At the same time it removes the air so that the internal pressure stays at a very low level to prevent the IG unit from bending. As soon as the adjusted concentration is measured the machine stops automatically. Equipped with 4 stations TURBOFILL realises up to 2000 IG units per day1). As for all other products this type as manufactured with high quality product that assure longlasting proven gas analysis. Thus TURBOFILL delivers constant gas fill quality for every IG unit.

With the ISOAltimeter PROFESSIONAL the IG unit is prepared in production in such a manner that it is flat at the higher altitude or lower altitude of the installation site. Additional aftertreatment is not required! The ISOAltimeter PROFESSIONAL is the further development of our proven predecessor model. Intuitive operation via touch screen, clear user guidance and versatile functions are only a few of the features that characterise our pressure balance system.

The GAS TESTER is our lowestprice entrylevel model for monitoring gas concentration. Naturally we have installed our proven analysis technology in this product as well. Features reliable concentration measurements compact and handy design easy operability argon and krypton use optional data storage Only a small quantity of gas is required. Sampling is executed with a special gas supply pump. The GAS TESTER is suitable for quality control of IG units with argon or krypton as the filling gas. If you desire to also analyse other gas types or gas mixtures, you should chose one of our other analysers.

For insulated glass production, reliable quality control is indispensable. Consequently, reliable test methods are even more important. With HELANTEC devices, you get the technology to check the quality of your products. All devices are easy to use and very accurate. The GLASS METER is used for checking the thickness and distance of the glass panes, as well as the coatings. Features reliable measurement (glass thickness / air distance / LOWE coating) compact and handy design easy operability suitable for multicoated IG units suitable for tripleglazed units and all spacer materials nondestructive measurement We would be pleased to advise you in the selection of a suitable analyser for your requirements.

The SMART 150 is a small and handy gas filling system, equipped with the proven and high quality HELANTEC gas filling technology components. It enables a reliable filling process with easy operation. The capacity is configured for 150 units1) with one filling line. The SMART 150 gas filling system is suitable for occasional gas filling production of sample units smaller production facilities Gas concentration is measured continuously during the filling process by the integrated gas analyser. As soon as the set gas concentration is reached the filling process is ended automatically. Through the use of a pump, as well as the optimised filling speed, an extremely low gas consumption is realised. The SMART 150 can be used for all gases and gas mixtures that are standard in the insulated glass industry. The excellent priceperformance ratio will convince you.

The HELOX 4 has been a proven test instrument for quality control of IG units for more than 30 years. The analyser is preferred by test institutes and the central labs of the insulated glass manufacturers. A paramagnetic measuring cell that selectively measures the residual oxygen, and which consequently is the primary measurement method, is used as the measuring technology for this analyser. This has the advantage that the user does not need to know which gas type is in the IG unit. On the display the gas concentration of the gas sample is shown. A rechargeable battery can be integrated as an option, which enables the devices to also be used directly on the construction site. A sample is injected with a gas syringe. This offers the advantage that only minimal gas quantities are required and you can check the function of the gas analyser yourself.