Germany
Manufacturer/ Producer
Germany
The mobile stainless steel MIXACO container equipped with wheel s is filled with raw materials and then pushed towards the container mixer by the operator. In this pha se, the container is used as a transport container. In the container mixer, the container is connected t o the mixing head and tilted 180° into the mixing position. During the mixing process, the container together with the mi xing head is therefore used as a mixing chamber. After mixing, the container is tilted back to the basic position. The container with the fi nished mixed material is removed from the mixer, and can now be transported directly for further processing without decanting to a diff erent receptacle. In this phase, the container is once again used as a transport container.
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Small Quantities, Big Effect: The MIXACO laboratory container mixer is ideal for mixing the small quantities typically required for product development or the monitoring of industrial production. Despite its compact dimensions, this model offers all the advantages of a large container mixer. The container has a volume of 6 or 12 liters, so transport is particularly easy in a laboratory environment. Since all common mixing processes can be realized by using the corresponding tools and options, the MIXACO laboratory mixer is an optimum solution for the development of new recipes that need to be transferred rapidly to industrial manufacturing. All Benefits at a Glance •Compact design and easy handling for laboratory use •Innovative tool design for a variety of mixing tasks •Upscaling for production purposes •Compact mixing containers with 6- or 12-liter capacity •ATEX version available •Low energy consumption
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The All-In-One Mixer The basic principle of the MIXACO sack and drum mixer Speedy™ is the mixing of small batches directly in sacks or drums. Specially developed dead-space free mixing sacks with a capacity of 50 or 100 liters are available for powder and granulates. Volumes of up to 200 liters can be mixed in drums. Besides powders and granulates, liquids can also be mixed. The MIXACO Speedy™ is the ideal solution in terms of internal logistics: the product is weighed, mixed, moved and stored in the same sack or drum. All Benefits at a Glance • Only one container required for weighing, mixing, conveying and packaging the product • No refilling or transferring required • Short tool cleaning times • Highly flexible • Many combinations of tools and motors possible for a wide variety of mixing applications • Low energy consumption
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MIXACO Container Mixer i4MIXACO has been an innovation leader in the mixing industry for years. With the innovative container mixer i4 we are going one step further into the future. Outstanding mixing flexibility, high quality and reduced cleaning effort to a minimum are its outstanding features. Equipped with the new MIXACO Control Center (MCC) we set a new milestone for highly efficient mixing plants. All advantages at a glance * Flat mixing head * Optimized suction * Dust protected machine components * injection through mixer shaft * different container sizes on one mixer * Reduction of cleaning times * Lifting device with container positioning * High flexibility * New tools for more efficient mixing * Lower energy consumption * No base plate
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By means of the moveable container with the mixed material, container with separate trolley, will be positioned in the tumbling mixer. The moveable container will be lifted by a pneumatic stamp. The trolley will be fixed in the tumbling mixer by means of a pneumatically actuated draw-in device. The head of the tumbling mixer formed as a container, fixed on the mixing head with four pneumatically operated clamping jaws including forklift pockets and discharge valve. The lifted container is locked to the tumbling head by means of pneumatically actuated locks. After fixing of the container at the tumbling head a SPS controlled tumbling process starts.
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MIXACO Heating/Cooling Mixer MIXACO’s combined heating/cooling mixers are the optimum solution for complex mixing challenges. The systems are characterized by their outstanding product preparation in the heating phase and high-efficiency cooling performance. The horizontal and vertical heating/cooling mixers are designed for high-volume throughput, rapid processing and short cleaning times. The Relaunch of a Classic Tried and Tested Technology With New Product Concept and Attractive Price-Performance Ratio The consistent development of tried and tested technology is a MIXACO hallmark, which also applies to our heating/cooling mixers. The product line has been completely redesigned following comprehensive analyses of all components. In addition, our range of international maintenance and support services are optimized continually and are under continuous review.
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MIXACO Container Mixer Vortex™ It is suitable for any industry where different recipes need to be mixed in quick succession, resulting in frequent mixer cleaning. As the transport container and mixer head are separate units, products can be conveyed to the next processing station without loss of time. The design of the MIXACO Vortex™ mixer, which was robust from the outset, is continuously being improved and updated. The system and its individual components are also configured for multi-level operation, with corresponding connectors to allow dust-free, airtight discharging of the transport container directly into extrusion, kneading, weighing and bagging machines. The MIXACO Vortex™ is more than simply a classic among container mixers; it also offers modern technology with numerous advantages for your in-house material logistics and work processes.
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MIXACO Charging station The MIXACO charging station is used for dust free filling of the mixing container with raw materials. In conjunction with a bottom weighing scale or dosing systems, a fully automatic, a semi-automatic or manual charging of the container can be carried out.
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MIXACO Container-Mover The container mover enables simple and quick transportation. You will also receive a battery charger in the scope of delivery. The advantages at a glance •Forward and backward movements of the container that do not strain the head due to heavy-duty electric drive •Simple handling •Handle with height adjustment •Adjustable speed •Self-engaging coupling for quick coupling and decoupling without tools
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The Robust Workhorse: The high-performance MIXACO universal mixer is ideal for many different applications. Whether slow, gentle homogenization or thorough mixing is required, consistently high quality is guaranteed for every mixing process. In particular, the universal mixer’s highly flexible design possibilities enable it to be adapted easily to suit the required mixing task and individual on-site requirements. The MIXACO universal mixer is available in sizes from 20 to 6,000 liters. All Benefits at a Glance •Can be used for a wide variety of applications, such as homogenization, dispersion, coating or granulation •Mixer tools optimized for the individual mixing task •Performance-optimized selection of mixing drives ensures high energy efficiency •Rapid cleaning possible when pivoting mixer lid is open •Double-walled mixing vessel enables ideal temperature control of product during mixing •ATEX version possible
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Niederheide 2
58809 Neuenrade - Germany
Switzerland
In order to prepare the fruit base, vegetables, jam, marmalade, jelly and sauces, horizontal or vertical mixing systems are used. Mixers are vital for attaining the highest product quality. The main aim is to ensure consistent mixing and temperature distribution by applying the lowest possible shear force on the pieces of the product. Since it is possible to thereby realise short process times along with the qualitatively high-value process apparatuses, KASAG has the ideal mixing technology for you. For the horizontal mixers, KASAG also has a special bearing and mechanical seal that has been tried and tested over many years. On an ongoing process to develop our mixing system and the bearing and mechanical seals further to attain optimal product quality and to enable smooth operation.
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We have been manufacturing stainless steel machines and feeders constructions for food industry. The stainless steel structures are welded of different sizes and weight. Stainless steel feeders and mixers are among our currently manufactured products. We manufacture high quality steel constructions for food industry, which are customized to our customers’ individual needs and in accordance with the standards ISO-3834-2 and others international standards.
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The continuous ploughshare mixer uses the mixing and fluid process introduced to mixing technology by Lödige. The ploughshare shovels in special arrangement on a mixing shaft in a horizontal, cylindrical drum rotate. Their peripheral speed and geometric form are coordinated in such a way that the mix is moved out of the product bed against the centrifugal force and in axial direction at the same time. The mixing elements having a defined shape and a special arrangement on the shaft, they ensure not only a reliable product conveyance but also a sufficient back-mixing of the product. All the product is constantly involved in the process, ensures a maximum mixing intensity at even the highest throughputs and shortest residence times until the product is discharged out of the mixer via an outlet. The continuous process can be run at filling levels between 20 % and 50 % without influencing the mixing quality. Choppers can be additionally installed in the mixing drum.
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The application range includes everything from processing of viscous components to paste-like products with poor flow. The range of food applications is exceptionally broad and there are also various applications for the pharmaceutical industry. The conical shape permits thorough residue-free discharge. The wet mixer system is a vertical mixing system for batch processes. The geometry of the conical or cylindrical mixing vessel, the arrangement and shape of the tools and their peripheral speed are adapted to each other in all sizes, resulting in effective mixing of all components. Depending on the process engineering tasks, the individual mixing tools are combined to form one tool both for material transport and for dispersion and disagglomeration processes. The installation height in the vessel is adjustable within a wide range. An adjustable deflector can be used to affect the product movement in a systematic fashion.
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