Germany
In addition to the product range of classic cold rolling mills, we can also offer our customers electrolytically galvanized strip. The zinc coating offers excellent corrosion protection: In cooperation with our customers, we have developed a product that solves the problem of zinc abrasion in the processing of galvanized strips - ZPL (Zinc Plus Paint). An organic coating system is applied immediately after electrolytic galvanizing. This results in a colourless, uniform, highly lubricious layer with a dry film thickness of 0.50 - 3.00 µm, which can of course also be supplied in any desired colour. ZPL offers the following advantages: Further improvement of corrosion protection Excellent sliding properties, preventing zinc abrasion in the tool Reduced tool wear Longer tool life Oil-free processing is made possible Coating and printable layer with "Anti Finger Print" properties
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High quality lapped Gleason gears that exceed the expectations of the most demanding customers are well within the capability of ITALGEAR who will implement their long developed experience in the field and develop the most effective Tooth Contact Area and motion curves of the bevel gear resulting into high precision and low noise in operation. Specific software such as CAGE and Kimos are used as well as strict controls of all the production steps are applied in order to replicate precisely the mathematical model of the tooth profile (software such as GAGE and Komet are used). The use of modern Gleason Phoenix CNC gear cutting machines and Klingelnberg and Remaut CNC lapping machines with a 100% gear final check in combination with vibration analysis, allow to obtain highquality lapped Gleason gears that will satisfy the most demanding customers
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