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ORBITEC GMBH

Germany

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Germany

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Water cooling unit for application with Tetrix 200 inverter and Tigtronic Compact in conjunction with water-cooled welding tools. Technical Data: Input voltage: 230VAC Cooling system: F / IP 23 Weight: 16.5kg Dimensions (L x W x H): 610 x 298 x 330mm Tank capacity: approx. 4l Water column: 35m | 5l/min. Cooling capacity: 1000W (1l/min.) Package includes: - Water cooling unit - Connection cable inverter / water cooling unit - 5l coolant Also Cool 50 Water Cooling Unit, 115V | Item number: 1.1.0118 (Same characteristics as Cool 50 water cooling unit for input voltage of 115VAC)

Germany

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Same as Basic 3, but additionally with special software only for RBK-heads. Low-cost, compact microprocessor-based Orbital controller for applications with open-frame weld heads, enclosed weld heads, tube-to-tube-sheet weld heads and turn tables. The controller is based on our reliable, tried and tested Tigtronic Orbital controller. Can be used with Tetrix 200/Tetrix 351. — Simple, multilingual operator guidance due to automatic programming of welding parameters: tube outside diameter, wall thickness and weld head code — Real-time monitoring of gas- and water-cooling as well as the welding data — Options for 6-level programming, continuous or in step-mode — Storage of up to 99 welding programmes and up to 400 actual values — Auto ranging input voltage 90–260VAC — ... Optional: — Cool 50 water cooling unit — Upgrade kit AVC Package includes: — Controller — Power cable — Interface cable for controller/power source — USB flash drive, 1GB

Germany

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Gas-cooled weld head for applications with extreme narrow space requirements as e.g. in the semiconductor industry. Specially designed to weld micro-fittings. Unique construction, including specifically directed gas routing to improve gas coverage and material selection resulting in a high duty cycle even without water cooling. — Extreme narrow / compact design — Simple design allows easy to maintain — Weld Head compatible with control element (start/stop kit with status display) — Arc Machines Model 9-500 cassettes will fit too

Germany

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Same as Basic 2, but additionally with a servo PCB for wire feed. Low-cost, compact microprocessor-based Orbital controller for applications with open-frame weld heads, enclosed weld heads, tube-to-tube-sheet weld heads and turn tables. The controller is based on our reliable, tried and tested Tigtronic Orbital controller. Can be used with Tetrix 200/Tetrix 351. — Simple, multilingual operator guidance due to automatic programming of welding data: tube outside diameter, wall thickness and weld head code — Graphic display of the welding progress — Real-time monitoring of gas- and water-cooling as well as the welding data — Options for 6-level programming, continuous or in step-mode — Storage of up to 99 welding programmes and up to 400 actual values — Auto ranging input voltage 90–260VAC — ... Optional: — Cool 50 water cooling unit — Upgrade kit AVC Package includes: — Controller — Power cable — Interface cable for controller/power source — USB flash drive, 1GB

Germany

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Lightweight, compact inverter power source for TIG manual or orbital welding (automatic detection) in conjunction with all Orbitec controllers. Technical Data: Output: DC Mains voltage: AC 1 x 230V Mains frequency: 50 / 60Hz Power rating: 4.4kVA Generator output: 7.5kVA Current range: 5A – 200A Welding current: - 25% TIG / MMA: 200A - 60% TIG / MMA: 150A - 100% TIG / MMA: 120A Weight: 8.9kg Dimensions (L x W x H): 475 x 180 x 295mm Package includes: - Inverter - Power cable Optional: Cool 50 water cooling unit Inverter Tetrix 200 (auto-range) as an additional model (control range 5 - 200A | 110 / 230V | item number 1.2.0120): Same characteristics as Tetrix 200 inverter but an input voltage of 115VAC or 230VAC can be used. No switching required as the unit recognises the input voltage and adjusts automatically. Note: Maximum output of 150A when used with 115VAC.

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The open-frame weld head locates one side of the weld joint. During welding, a gas or water cooled torch and cable assembly rotates around the tube or pipe. Some advantages of open-frame weld heads: - Robust construction - Ease of handling - Option to add wire feed - No ‘size specific’ collets required, each weld head will accommodate its full tube/pipe OD size range as supplied - 90° tilting torch bracket Weld head | Tube size range mm | inch | weight | item number OSW 40 | OD 8 - 40mm | 0.394" - 1.575" | 2kg | 1.3.1001 OSW 80 | OD 10 - 76.2mm | 0.394" - 3.000" | 3kg | 1.3.1101 OSW 115 | OD 20 - 114.3mm | 0.787" - 4.500" | 4.5kg | 1.3.1201 OSW 170 | OD 40 - 168.3mm | 1.575" - 6.626" | 6.5kg | 1.3.1301 Package includes: - Weld head - Integrated start/stop-button at the handle - Clamp ‘shoes’ - Torch bracket - Mechanical arc gap adjusting screw Optional: Angular gear complete for OSW on request

Germany

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Compact and lightweight wire feed unit mounted in a Peli case for 5kg (Orbifeed 5) and 15kg (Orbifeed 15) standard spools. External wire feed unit Orbifeed 5, for 5kg – spools (Item number 1.3.1701) External wire feed unit Orbifeed 15, for 15kg – spools (Item number 1.3.1702) Technical Data (Orbifeed 5 | Orbifeed 15): Motor voltage and power: 24DC, 6W | 24DC, 6W Weight: approx. 7kg | approx. 8kg Dimensions (L x W x H): 406 x 330 x 174mm | 525 x 436 x 217mm Wire spools: Standard spools 5kg | Standard spools 5kg and 15kg Wire outside diameter: 0.8 / 1.0mm | 0.8 / 1.0mm Package includes: - Water-resistant and dust-proof Peli case - Four roller drive mechanism - Delivery hose with inlet and outlet nozzles - Torch bracket for wire feed on OSW / OSZ / Turn - Interconnecting cables wire feed unit / controller

Germany

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Your business card: The Orbital-Workstation — Electrical supply integrated for auxiliary equipment: 5 x 230 V, 10 A (not suitable for the power sour ce!) — 2 swivel castors, Ø 160 mm, with full lock — 2 trestle castors, Ø 280 mm — Pull-out cylinder bracket with fixing chain above the cylinder’s centre of gravity — High-quality powder-coated finish — Sturdy stainless steel work top, tilted — Platform for oxygen analyser — Fixing for bench vice with ‘V’ block — Holder for open weld head — Holder for manual hose package — Storage space for inverter, cooling unit, etc.

Germany

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The PPA 2500 purge pressure analyzer is used for setting an monitoring the ID purge pressure. It replaces the analogue Magnahelic devices traditionally used for applying the ID pressure balancing technique used for producing high-quality “controlled profile” welds on small diameter applications. The connection with the Tigtronic Orbital and Tigtronic Compact controllers enables documentation. Technical Data: Input voltage: 24V (via the controller) Measuring range calibrated: 0 – 2500Pa Weight: 0.6kg Dimensions (L x W x H): 41mm x 80mm x 160mm Package includes: - Purge Pressure Analyser - Sampling Hose - 6mm T-fitting - Calibration certificate - Plastic box

Germany

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Measuring devices are the first step to the perfect weld. Precise purging is essential for controlling weld quality, particularly when welding high-alloy, corrosion-resistant materials that are highly sensitive to oxygen in the welding process. Oxy Smart: — Battery powered device — For inert gases — For mixed gases with hydrogen (max. 10%) — Measuring cell made of zirconium oxide (maintenance free), long lifetime through intelligent software — Robust for use at site (protective frame out of rubber) — Dust- and moisture-proof, also for use around high humidity — Intuitive operator guidance through symbols — Coloured enlighten display — Battery indicator — Fault indication in case of error Package includes: — Oxygen analyser — Charging cable with various adapter plugs for worldwide use — Hose set, 1m, incl. filter and stainless steel probe — Calibration certificate — Plastic case with inlay