PIPE TYPE WELDING AUTOMATISATION

Nowadays, technology allows the use of machines that successively improve production while increasing the quality of services. The PANASONIC welding robot is a reliable machine used for the serial production of metal parts. The welds made by the robot are durable and aesthetic at the same time. The use of a welding robot ensures remarkable weld accuracy. The use of a welding robot not only significantly speeds up the serial production process but also guarantees durable welds for years. Welding robots are also perfect for the production of metal elements for furniture. The quality of the weld made by the welding robot stands out significantly compared to the weld made by hand, as it eliminates any unevenness and prevents the formation of craters. One of the many advantages of the welding robot is its ability to determine the thickness of the weld depending on the production of the product for which we programme this modern machine. As we mentioned before, welding

The core of the Rotoweld technology is its unique vision-based penetration control system. It enables any operator to perform high-quality girth welds after just a few hours of training. Like the welder’s eyes and hands, the system continuously analyzes the image of the root weld pool picked up by a video camera integrated into the welding arm. Unique algorithms use this information to adjust welding parameters, such as travel speed, wire feed rate, arc voltage, or weaving width. This constantly adapts the process to varying conditions, such as changes in the gap, alignment, root face, or temperature. The computer’s fast reaction time means the machine can work at high deposition rates and travel speeds at which weld pool conditions are too critical to be sustained by hand.

The EVO Industry 4.0 series is new to the market. Several systems, initially compact as the 200 A Autorange and now also modular in connection with the Tetrix inverters. The systems are small, lightweight and handy and offer a high-resolution colour display, multilingual intuitive user guidance due to a colour touch interface, or alternatively operation using a membrane keyboard, a stable operating system (without data loss during power outages and quickly ready for use again), full access through tablet with QR-code scanner, data transfer via USB, LAN and WLAN, fault analysis program, manufacturer support via remote maintenance, a mountable cooling unit as an option, and many other functions... Connection to Tetrix 200 or Tetrix 351. Compact and light with the external dimensions (L x W x H) 405 x 325 x 170 mm and weighing only 9.7 kg. Optional: — Water Cooling Unit COOL 50 or EVO COOL — EVO Remote Control — Gas Controller Box

High efficiency and low cost in a short time in prototype works, More economical than machining, More flexible working opportunity in design, Production at lower costs in a short time without requiring molds in small quantities, Using the material in the most efficient and waste-free way in production, Allowing production without molds, Cutting No crushing of the material since there is no contact with the material during cutting, Burr-free and minimum roughness cutting process