REP INTERNATIONAL - Rubber in Motion

The purpose of HSM (High Shear Mixing) technology consists in devulcanizing rubber waste for reintroduction into the production chain. This patented process applies to any kind of uncontaminated rubber production waste. REP has developed a machine dedicated to this process. The installation and maintenance of the machine are supported by the REP network.

Electric horizontal machine, ultra compact for an optimized productivity! Suitable for the injection of many elastomers (rubber, silicones, etc.) Compact & ergonomic 33% smaller footprint compared to other presses on the market All features and production capacity in less than 4 meters length Productive & electric powered performance Productivity +20% 60% reduction in injection time 30% decrease in cure time Sustainable & Ecofriendly 50% power consumption 100% Water consumption 14% Waste reduction Oil free The “SmartWire” technology allows production to become autonomous and connected.

Machine features Clamping force 1,540 kN (station A) / 2 x 502 kN (station B & C). Size of the platens 510 x 360 x 55 mm. Injection volume 1,000 cm³; 2,000 cm³ or 5,000 cm³. The CMX (CompactMultiStation Generation X G10) is a 4station injection molding press 1 injection station (A), 2 curing stations (B and C), 1 demolding station (D). The CMX machine is available with two clamping forces 1,540 kN (CMX1) or 2,544 kN (CMX2).

Machine features Clamping force 2,544 kN (station A) / 2 x 785 kN (station B & C). Size of the platens 630 x 500 mm. Injection volume 1,000 cm³; 2,000 cm³ or 5,000 cm³. The CMX (CompactMultiStation Generation X G10) is a 4station injection molding press 1 injection station (A), 2 curing stations (B and C), 1 demolding station (D). The CMX machine is available with two clamping forces 1,540 kN (CMX1) or 2,544 kN (CMX2).

REP AUTOMATED SOLUTIONS Automation is adapted to the needs and objectives of each customer. An infinite number of possibilities for the following operations Feeder channels Evacuation Flash and gum cutters Evacuation Spraying of release agent and / or cleaning of the mold Loading of inserts Demoulding of finished parts Visual control of conformity and many others... 3 levels of automation possible o Operator assistance Insert loader o Partial automation Demoulding kit (front, rear top, rear bottom, etc.) o Total automation Robotic cell, brushing on horizontal presses, etc.

REP designs and manufactures injection moulding presses optimized for special applications, with one of them being the molding of bladders (open or closed) for the production of tyres. Clamping force from 8,000 to 22,000 kN. https//www.youtube.com/watch?v=7EOOJ7wB_us

Designed for the manufacture of highvoltage insulators (550 kV), this press is one of the largest presses made by REP. The dimensions of the parts to be injected explain the huge size of the press 660 mm in diameter, 2,600 mm long, moulded in one go. The production of a complete insulator is therefore performed in one or two cycles, thus significantly increasing the profitability and reliability of the parts. Machine features Closing force 24,000 kN Size of the platens 1,500 x 3,000 mm Injection volume 25,000 cm³ x 2 (2 injection units)

Machine features Clamping force 10,200 kN. Size of the platens 1,200 x 1,200 mm. Injection volume 5,000; 8,500 or 11,000 cm³. The G10 Extended range, performance for complex processes. Designed to better meet the various customer requirements with its embedded intelligent solutions. The G10 Extended range will progressively replace the G9 machines and extends from 1,600 kN (V410) to 10,200 kN (V910).

Machine features Clamping force 8,200 kN. Size of the platens 1,000 x 1,000 mm. Injection volume 2,000; 8,500 or 11,000 cm³. The G10 Extended range, performance for complex processes. Designed to better meet the various customer requirements with its embedded intelligent solutions. The G10 Extended range will progressively replace the G9 machines and extends from 1,600 kN (V410) to 10,200 kN (V910).

Type V710 Extended 5,100kN Machine features Clamping force 5,100 kN. Size of the platens 630 x 800 mm (800 x 800 mm optional). Injection volume 2,000; 5 000; 8,500 or 11,000 cm³. The G10 Extended range, performance for complex processes. Designed to better meet the various customer requirements with its embedded intelligent solutions.