Germany
Manufacturer/ Producer
Germany
An equaliser ex mat former levels the formed mat thus reducing the weight tolerances considerably Features, function System comprising six equalising rollers Level adjustment Roller tipping to homogenise the forming level in transversal direction Advantages No need for bre recycling w Rendering pneumatic conve Excellent surface texture Consistent mat height Material savings
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A homogeneous compaction of the formed mat is indispensable because this is the only way to realise high production speeds and smooth mat transfer to the ContiRoll®. Adequate compaction is provided by the prepress suitable for the production of MDF from 1 to 42 mm. Features, function Two air evacuation zones, the angles and levels of which are adjustable 1.1. zone 1 with a long degassing section incl. a dust extraction system (optional) 1.2. zone 2, medium-pressure zone and degassing via pressure rollers High-pressure zone incl. pressure rollers and hydraulic position control Three circulating belts 1.1. upper air evacuation belt for the degassing zone incl. motorised belt tracking 1.2. perforated press belt (top strand) for the medium- and high pressure zones 1.3. press belt (lower strand) to relieve the circulating forming belt Belt cleaning systems incl
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The mat trimming saw cuts the precompressed mat precisely to the width required. Two motor-adjustable saws, one each on either side of the belt, cut the bre mat to the dened width. The trimming waste is disintegrated and may be recycled to the production process. Features, function Modular design Motor-adjusted saw blades incl. distance measurement Max. trimming waste of 420 mm on either side Max. mat height ex prepress 360 mm Integrated hogger including extraction stub to remove the trimming waste Extraction stub at the saw blade
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Benets of accurate moisture control Moisture measurement is one of the most-important parameters for ecient panel board production. A moisture content in raw material that is too high results in a slow-down in production speed with an increased risk of causing blows, if raw material becomes too dry excess energy will be consumed. Also the risk of re and explosion in the dryer is greatly increased. If moisture is monitored at dierent locations within the production process, valuable information will exhibit for optimization of the process. Multi-wavelength infrared light is used which is targeted to, and reected by the material surface. A certain wavelength of infrared light is absorbed by water molecules, thus more or less weakened. The weakened signal is compared to the unweakened signal. The resulting values indicate the Visualization-PC Material collector for drop chute applications (e.g. after dryer) Measuring through glass window (e.g. silo, bin, screw conveyor)
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Finding out the unrealized potential through the use of weight per unit area gauges One of the most vital factors in the production of wood panels is the constant spreading of material. If tolerances are exceeded, higher material and energy consumption are the consequences. MSX, which constantly moves back and forth across the mat before it enters the hot press, maintains tolerances within the optimum range. The result is homogeneous forming in lengthwise and crosswise directions. The enormous technical developments of “Weight per Unit Area Gauges” of the past years are physically not visible. What are the previous limitations of weight per unit area gauges? The x-ray tube needed a cooling device. This resulted in a reduced lifetime. Electronic Wood Systems developed a detector with extremely high sensitivity – probably unmatched in the world. Due to this new detector the net power could be reduced to a small portion of the permitted power.
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Traversing weight-per-unit-area gauge and tramp material detector Owners of Siempelkamp plants will nd a combination of two advantages in one EcoScan Neo gauge: a high-resolution analysis of the weight-per-unitarea distribution and a reliable tramp material detection. Measured data are collected simply and fast across the mat width and processed by the gauge ex prepress. Features MultiEnergy technology (automatic adjustment of the best x-ray energy) Compensation of forming belt inuences Two high speed traversing measuring heads for fast detection of weight variations in production direction No active cooling unit required (long life time of x-ray tubes) Automatic inline calibration during panel production Automatic compensation of sensor contaminations Automatic compensation of sensor temperature drifts Advantages The EcoScan NEO - FBD is able to detect smallest foreign bodies in a ber mat to prevent damages to the press belts.
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The ContiTherm is the optimally suited for the production of wood-based insulation material, the wood bres being preferably resinated with PMDI or thermoplastic melts. A steam/air mix is conveyed through the bre mat. During this process, the steam condenses at the bres or particles, heating them up. At the same time the gap between the upper and the lower hot platens is precisely maintained. This is essential for the production low-density boards of up to 250 kg/m³ approx. which exhibit outstanding thermal insulating propertie The dew point of the steam/air mix - thus the mat temperature - can be precisely set by varying the steam content. T sections (seen in working direction). Depending on the application these sections are designed for a unidirectional o with hot platens heated by thermal oil. The width of the steam boxes in an MDF-plant can be extended by additional segments to optimise steam-air conve
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The ContiRoll® press is the core element of the forming and press line and at the same time the focus of Siempelkamp’s innovations. More than 300 presses have been sold to all parts of the world since its launch 30 years ago. The concept has been continuously developed by Siempelkamp ever since, especially product quality, user friendliness and resource eciency. The exible infeed section adjusts to the formed mat in dependence on the recipe thus oering an optimal combination of a quick pressure build-up and a reliable evacuation of air from the mat. The booster heater integrated in the infeed end transfers a maximum of thermal energy into the mat. Very fast pressure and temperature build-up ensure an optimal density prole and excellent physical properties of the engineered board. Today, the 8th ContiRoll® generation is in use. It oers almost isobaric pressure distribution. Patented pressure distribution plates ensure consistent pressure in working direction acting on the product.
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One ContiRoll® variant has been suited to the Chinese market: the 4-ft press concept. It is considered to be the optimal solution for the characteristically small factories in China. Nonetheless, it has all the important features of a big ContiRoll®. Especially the exible infeed head enables the production of thin MDF (≥ 2.0 mm). Other advantages: unrivalled uptime, very good pressure distribution, very low thickness tolerances and a fast start-up, relying on fast commissioning of all the components. This press type therefore produces high-quality boards in a resource-ecient production process. Features Material savings by optimal pressure distribution Optimised energy consumption Patented exible press infeed to ensure an optimal evacuation of air and direct heat transfer Innovative process control technology to ensure a high degree of automation An advancing speed of up to 1300 mm/s
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The powerhouse among our ContiRoll® impresses by its robust design and well-tuned components. This enables to build extremely long plants equipped with even more powerful motors and more resilient roller rod chains. There are no concessions to be made to excellent board Qualities! Features Patented exible press infeed to ensure an optimal evacuation of air and direct heat transfer Optimised energy consumption in the partial-load section by using the EcoDrive Innovative process control technology to ensure a self-governing operation High-quality hot platen material makes wear plates superuous thus ensuring a direct heat transfer Foundation beams, frame unit and hot paten of the press have dierent thermal dilatation. An advancing speed of up to 2000 mm/s Pressure proles adjustable in longitudinal and transversal directions
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Siempelkampstr. 75
47803 Krefeld - Germany
Turkey
Engines for combined heat and power plants are operated with different fuels, including hydrogen, natural gas, biogas, sewage gas and special gases, plus diesel and other liquid fuels. In an exhaust gas heat exchanger, the hot exhaust gas from the CHP engines or CHP gas turbines is cooled, in the process heating water, a water-glycol mixture or thermal oil. This thermal energy can be used in a local or district heating system or for other industrial purposes.
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Silencers/Mufflers; diesel and gas engine exhaust noise is designed based on required target noise levels and current pressure drop. In addition to the standard silencers for stationary engines, special silencers are designed and manufactured according to customer specifications. In addition to reducing exhaust noise, extremely compact designs are made with the available space in mind.
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Wire spark erosion, laser micro-cutting, micro-milling and micro-drilling STEEC is also involved, both as a subcontractor to numerous SMEs and agencies in the metallurgy and mechanical engineering sectors which very often engage in subcontracting activities themselves. STEEC enables these players to respond to invitations to tender that involve meeting precision micro-machining requirements for which they are not equipped. The wide variety of precision micro-machining operations which STEEC offers is highly beneficial to these SMEs and agencies, which are able to offer a comprehensive service in micro spark erosion, laser micro-cutting, micro-drilling and milling.
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Special mechanical engineering - unique, individual, tailored For the plant, machine and special machine engineering sector, we manufacture ■ custom-made components ■ casings and coverings ■ machinery racks ■ noise-protection cabins ■ complete assemblies Thanks to our vertical integration combined with a large material storages, we are realizing shortest throughput time for your projects on highest quality level. We serve numerous sectors like the rubber industrie, steel processing industry, automation technology, consumer goods industry, energy industry and any other branches where individual steel, stainles steel and aluminium components and assemblies are needed. Whether you want custom-made components or ready mounted and suface-finished overall systems, we do it for you!
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