VEN DRY - OIR

By way of additionally integrated longitudinal and cross sanding belt units, the VEN BRUSH HYBRID leads to especially perfect surface finishing results. Cross sanding unit Surface quality is optimised by the cross belt with its sanding cushions. Subsequent finish sanding with the wide sanding belt removes short fibres. Even finish sanding of painted/lacquered surfaces is possible with these uniform results. The uniform sanding pressure on edges and surfaces is possible by the use of pressure pieces, which are permanently attached to the sanding lamella. A cross running pressure lamella belt can be used to prevent oscillation marks. The unit positions can be freely equipped according to the requirements of the production process. Configuration examples:

Since 1994, the 100% Venjakob affiliated company Nutro, USA has designed and installed turnkey robotic paint lines with robots from the most well- recognized and trusted robot suppliers such as ABB, Fanuc, Kuka, Motoman, and Staubli. Robotic paint lines provide the ultimate in precision and repeatability in painting performance. Due to the reduction in downtimes, training and personnel costs, a robotic paint system is ideally suited for paint application lines where uniform coating of complex 3-dimensional parts is needed. In addition to the solid construction, these robotic paint lines offer the safety needed for robots with the latest PLC and PC interfaces. This makes programming and operating simple and error-free for paint line personnel. Robot painters by Nutro are used for the following parts: Venjakob can provide your company with a complete new line or integrate a robot painter into an existing finishing line.

This machine technology developed for coating round steel tubes with a temporary corrosion protection convinces with its high performance. The surface quality of the solvent free coating with 100 % UV lacquer, the fast curing time of ≤ 1 second as well as an overspray recovery rate of more than 95 % are impressive features which, by their very nature, offer high economic efficiency. Additional modules individually perform either the cleaning work, dust removal or marking of tubes. This machine technology ensures perfect transport of the tubes without damage to the lacquer coat, while flexibly taking tube properties into account, such as sleeves or caps, diameters from 20-200 or from 200 to 500 mm, required throughfeed speeds of 30 - 100 m/min as well as surface temperatures from +1°C to +40°C. Whether operated as an individual machine or integrated in an adjustment line, the output parameters are characterised by minimum space requirement and low operating and maintenance costs. An alkaline cleaning station that adjusts to the individual degree of soiling of the tube surface to ensure optimum results can be optionally installed together with a drying unit upstream of the pipe coating line. Venjakob offers individual system solutions for coating tube sleeves. This includes the application of a base coat and coloured rings, as well as marking. Customised solutions for tube marking are available as an option.

With its VEN SPRAY PERFECT Venjakob has the innovative answer to all requirements encountered on the market. Based on decades of know-how in the realisation of high-performance spray painting plants, it is the flexibility of this new generation that convinces. In the long term, the modular system takes into account all production requirements. At the time of machine purchase, its concept realises all variants, from "one off batch size" through to large series production in the high-end range. The modular concept permits implementation of changing framework conditions at any point in time by retrofitting new modules, thereby making your investment future-proof. Working width: 1,300 / 1,600 / 2,200 mm Working height: 940 mm Feed speed: 3-8 m/min Exhaust air volume: 7,000 - 10,000 m³/h Connection value: 20 KW Machine dimensions: 2,280 / 2,800 mm (length of booth) The sophisticated spray gun control minimizes the rate of overspray. With the patented V-belt design up to 98 % of the liquid overspray can be reclaimed. The paint retrieved in this way is recycled into the paint process. Over and above, the innovative ventilation system improves the ecological energy balance. The short setup times, long service life of the filter elements, fast changing times for spray systems and automated paint-change procedures offer a very high degree of efficiency. The twin cleaning units allow the use of solvent-based paints as primer and the direct switchover in split seconds to the second cleaner operating with water-based paints. Maintenance and cleaning operations take place completely separate from the production process.