Metal turning - Import export

We take the right turn! In the area of ​​turning technology we can offer you a spectrum of prototypes, zero series and small series as well as the production of large series as a powerful partner. We process all materials, e.g. Such as automatics, tempering, stainless steels, aluminum, brass, copper and more! Max. Diameter when working rod and / or coil: Ø 65 mm Max. Diameter when machining sections: Ø 380 mm Max. Working length: 500 mm All common heat- and surface- treatments possible Assembling and more…

The ultraprecision turning machine (UP-Turning machine) MTC 400 (Micro Turning Center) is designed to hold heavy weight workpieces up to 100 kg. The travelling distances of the X- and Z-axis are 400 mm and provide the machining of workpieces up to 800 mm in diameter. The MTC 400 is based on a T-shaped natural granite bed. X- and Z-axis slides, as well as the housing of the main spindle are made of granite too. Both slides and the optional B-axis use hydrostatic (oil) bearings. The main spindle features an air bearing and is mounted to the X-slide. Different vacuum chucks for workpieces of up to 800 mm (31.5’’) in diameter are available. Besides many other accessories, that make the MTC 250 an all-purpose tool, there is the possibility to make customized solutions, to adapt the machine to your needs. Please do not hesitate to contact us.

The ultraprecision turning machine (UP-Turning machine) MTC 350 (Micro Turning Center) combines dynamic use with an increased work space, thus resulting in a wide range of products to be manufactured. The travelling distances of the X- and Z-axis are 350 mm and provide the machining of workpieces up to 700 mm in diameter. The MTC 350 is based on a T-shaped natural granite bed. X- and Z-axis slides, as well as the housing of the main spindle are made of granite too. Both slides and the optional B-axis use hydrostatic (oil) bearings. The main spindle features an air bearing and is mounted to the X-slide. In addition to the X- and Z-axis there is the option to have an additional linear axis. This A-axis allows to do micro milling or raster flycutting operations on the machine. Besides many other accessories, that make the MTC 350 an all-purpose tool, there is the possibility to make customized solutions, to adapt the machine to your needs. Please do not hesitate to contact us.

The ultraprecision turning machine (UP-Turning machine) MTC 250 (Micro Turning Center) has a lightweight construction of the moving parts and thus enables the machine axes to be used in a dynamic mode (Slow Tool). This machine is our standard machine with the smallest footprint. The travelling distances of the X- and Z-axis are 250 mm and provide the machining of workpieces up to 500 mm in diameter. The MTC 250 is based on a T-shaped natural granite bed. X- and Z-axis slides, as well as the housing of the main spindle are made of granite too. Both slides and the optional B-axis use hydrostatic (oil) bearings. The main spindle features an air bearing and is mounted to the X-slide. Besides many other accessories, that make the MTC 250 an all-purpose tool, there is the possibility to make customized solutions, to adapt the machine to your needs. Please do not hesitate to contact us.

Turned parts Long turned partes, small turned parts Turned, milled and grinded parts Thread inserts in brass, steel and stainless steel Possible materials: Alloy AlCuMgPb, AlZn5,5MgCu etc. Brass CuZn39Pb3, CuZn40Pb2 etc. Stainless steel 1.4301, 1.4305, 1.4571, 1.4401, 1.4101 etc. Steel Machining steel, St52, St37, C45, etc. Special steels Titan, Hastelloy, Copper, Bronze etc. Surface treatments may be done as follows: Galvanizing, nickel, brown, hot-dip galvanizing, phosphating, anodizing, chrome plating, painting, powder coating, plasma coating, sandblasting, Tuflok coatings. All common surfaces as VDA standard are possible (zinc-nickel, zinc flake). Heat treatments such as Plasma / gas nitriding, carbonitriding, hardening, carburizing, vacuum hardening, tempering etc.

Turned parts, CNC turned parts, long turned parts Part diameter: 0.3 to 200 mm Parts Length: 1000 mm Materials: steel, stainless steel, brass, aluminum and plastic In association with our high qualified partners the supply of hardened and coated standard parts is self-evident. Our products are galvanized on request, painted, anodised, phosphated, zinc flake coated (e.g. GEOMET) etc.

STUD BOLTS THREADED BOLTS CLEVIS PINS DIN 1438 DIN 1445 SPLINT-PIN BOLTS, HEAD BOLTS: DIN 1433 (without head) DIN 1434 (with head) DIN 1435 (with head) DIN 1436 (with head) DIN 1443 ISO 2340 (without head) DIN 1444 ISO 2341 (with head) All bolts based on DIN / EN / ISO or by drawing (modified standard) bolt clevis pin DIN 1445 Material: Machining steel e.g. 9SMn(Pb)28k, 11SMn(Pb)30+C... Carbon Steel e.g. C15, C35, C45... Stainless Steel e.g. 1.4305, 1.4301, 1.4571, 1.4104... Aluminum e.g. AlMgPb, AlMgSi0,5, AlMgSi1... In association with our high qualified partners the supply of hardened and coated standard parts is self-evident. Our products are galvanized on request, painted, anodised, phosphated, zinc flake coated (e.g. GEOMET) etc

STUD BOLTS THREADED BOLTS CLEVIS PINS DIN 1438 DIN 1445 SPLINT-PIN BOLTS, HEAD BOLTS: DIN 1433 (without head) DIN 1434 (with head) DIN 1435 (with head) DIN 1436 (with head) DIN 1443 ISO 2340 (without head) DIN 1444 ISO 2341 (with head) All bolts based on DIN / EN / ISO or by drawing (modified standard) bolt clevis pin DIN 1445 Material: Machining steel e.g. 9SMn(Pb)28k, 11SMn(Pb)30+C... Carbon Steel e.g. C15, C35, C45... Stainless Steel e.g. 1.4305, 1.4301, 1.4571, 1.4104... Aluminum e.g. AlMgPb, AlMgSi0,5, AlMgSi1... In association with our high qualified partners the supply of hardened and coated standard parts is self-evident. Our products are galvanized on request, painted, anodised, phosphated, zinc flake coated (e.g. GEOMET) etc.

SPLINT-PIN BOLTS, HEAD BOLTS: DIN 1433 (without head) DIN 1434 (with head) DIN 1435 (with head) DIN 1436 (with head) DIN 1443 ISO 2340 (without head) DIN 1444 ISO 2341 (with head) All bolts based on DIN / EN / ISO or by drawing (modified standard) bolt clevis pin DIN 1445 Material: Machining steel e.g. 9SMn(Pb)28k, 11SMn(Pb)30+C... Carbon Steel e.g. C15, C35, C45... Stainless Steel e.g. 1.4305, 1.4301, 1.4571, 1.4104... Aluminum e.g. AlMgPb, AlMgSi0,5, AlMgSi1... In association with our high qualified partners the supply of hardened and coated standard parts is self-evident. Our products are galvanized on request, painted, anodised, phosphated, zinc flake coated (e.g. GEOMET) etc.

The ultraprecision turning machine (UP-Turning machine) MTC 650 is currently our largest series machine. Our customers can machine workpieces up to 200 kg in UP quality. The travelling distances are 400 mm in the Z-axis and 650 mm in the X-axis. Workpieces with a diameter of up to 800 mm in diameter (optionally 1000 mm) can be machined. The extended X travel offers more space for additional accessories, further tool holders or special bodies/ constructions. The MTC 6500 is based on a T-shaped natural granite bed. X- and Z-axis slides, as well as the housing of the main spindle are made of granite too. Both slides and the optional B-axis use hydrostatic (oil) bearings. The main spindle features an air bearing and is mounted to the X-slide. Different vacuum chucks for workpieces of up to 800 mm (31.5’’) in diameter are available.

1000-fold proven components of the KAUP modular design combined in a particular way: these make up KAUP Stationary Material Handling Equipment. They consist of project related system solutions which can be integrated in every production process. Our devices have already been implemented for handling bagged products such as sugar or cement. But also in goods handling and storage of consumer goods and beverages, when turning sheet metal or paper sheets for processing on both sides, our application orientated devices are in great demand. The majority of our equipment is driven by a hydraulic power unit. They can be controlled automatically, semiautomatically or manually and so optimally adjusted to the customer requirements.

The position switches IN73 are the successful answer to an increased demand of the market. The contacts of these new series are specially designed for switching low currents. The IN73 is a hybrid because of the sophisticated fusion of metal and plastic components: All mechanically stressed components are almost completely made of metal. The lower part of the enclosure is made of glass-fibre reinforced plastic, which also makes the IN73 economically attractive. • High reliability at low currents (1 mA / 24 VDC) • Up to 4 contacts • Actuator and installation collar with mounting holes made of metal • Easy turning (8 x 45° ) and changing of the actuators without a tool • Standard switch and standard actuator according to DIN EN 50041 • Protection class IP66 and IP67 according to EN 60529

ERC NANO 10-9 motor oil additive forms an ultra-thin functional layer in the engine interior and thereby reduces friction, wear and sediments. It improves the oil supply for improved engine performance and lower fuel consumption. THE EFFECT Even apparently smooth metal surfaces turn out to be rough when viewed under the microscope. Friction leads to wear and higher fuel consumption. ERC NANO 10-9 Motor Oil Additive „hardens“ the metal surface by chemical means, forming a smooth protective layer on surfaces subject to high frictional stress by building up chemically active nano structures (“bottom-up”). This leads to optimum engine power and lower fuel consumption. THE ADVANTAGES AT A GLANCE - Highly effective reduction of friction and wear through chemically active NANO structures - Cleans engine and oil ducts free of deposits - Reduces noise and stabilizes oil pressure - Improves stability under load of the basic oil - Protects against oil ageing and corrosion

Working Principle: The counterbore is machined to the preset depth by the simultaneous application of both a rotary and vertical or horizontal feed motion to the carbide cutting insert. While the cutting insert rotates in a circle around the counterbore, a feed gear mechanism ensures a continuous feed motion. The lathe-type refacing action provides smooth and closely fitting contact surfaces for oversize valve seat rings. Features: The motor drive unit of the VD4HD-ADM is identical with the motor drive unit of the VD4HD Valve Seat Refacing Machine and, therefore, is only required, if no VD4HD is at hand. Two types of exchangeable boring gear heads are available. The standard AV boring head is provided with a vertical slide for counterboring. The optional AVH boring and facing head is provided with a vertical and a horizontal slide for counterboring and facing the bottom of the bore.

Application The VD4HD-RC is designed for refacing • the landing surface for the cylinder liner on the engine block, • the landing surface for the cylinder head on the cylinder liner and • the landing surface for the cylinder liner on the cylinder head. Features Drive unit and gear head of the VD4HD-RC are identical with the drive unit and gear head of the VD4HD Valve Seat Refacing Machine. If you have already a VD4E machine and you want to use it with our new face turning heads, we can convert it into the new high performance VD4HD System. The three available face turning heads should be used according to our recommendation with the VD4HD drive unit and the related power supply type 4HD. We would be glad to advise you about our new VD4HD system and send you an offer for this. The D4/0° adapter head is bolted to the gear head in place of the valve seat refacing head. The VD4HD-RC is centered by a pilot assembly which is designed to fit to the engine component to be serviced.

Advantages - Very short refacing time! - No dust! - No noise! - Powered by low operating voltage! Features: The machine is fitted with two motors providing a smooth cutting action. The operating voltage supplied to the motors by a compact power supply unit is of the low voltage type to eliminate electric hazards. The exchangeable adapter head with the built-in slideway for cutting tool travel ensures a precise seat angle eliminating faulty setting operations. Roundness, concentricity and surface finish of the refaced valve seat are within manufacturers’ specifications or even better. Handling Setup is fast and easy. First, lock the pilot with mounted centering spider in the valve guide. Then, lower the machine over the pilot and position the cutting tool in front of the inner edge of the valve seat. Turn micrometer downfeed to set the desired depth of cut. Refacing is automatic. Pressing one button is enough to start the refacing pass.

The new portable HUNGER universal refacing machine UDM4E is a versatile machine offering a choice of modular components for refacing valves and valve seats as well as counterboring seat ring pockets and resurfacing the sealing surfaces on cylinder heads, cylinder liners and engine blocks of large diesel and gas engines. Key features: - No abrasive dust. A fast clean cut, - Compact and handy design - Modular add-on components provide a flexible solution for multiple projects - Powered by SELV (Safety Extra Low Voltage) to avoid risk of electrical shock - Power supply with universal AC input - Fast set-up time - Easy to use - The economical solution for both field and workshop use »Roundness, concentricity and surface finish of the refaced faces are within manufacturers’ specifications or even better«

Advantages - Very short refacing time - Easy to use - Modular add-on components - Powered by low operating voltage Features The machine is fitted with two motors providing a smooth cutting action. The operating voltage supplied to the motors by a compact power supply unit is of the low voltage type to eliminate electric hazards. The exchangeable adapter head with the built-in slideway for cutting tool travel ensures a precise seat angle eliminating faulty setting operations. Roundness, concentricity and surface finish of the refaced valve seat are within manufacturers’ specifications or even better. Handling Setup is fast and easy. First, lock the pilot with mounted centering spider in the valve guide. Then, lower the machine over the pilot and position the cutting tool in front of the inner edge of the valve seat. Turn micrometer downfeed to set the desired depth of cut. Refacing is automatic. Pressing one button is enough to start the refacing pass.

USED FOR HANDLING OF - scrap - turnings - burden, metal charge. 75% Duty cycle / Rugged cast case / Special coil design / Heat insulation gasket / Heavy-duty steel bottom plate / High-quality sealing compound. Compatible equipment: Sennebogen, Fuchs, Liebherr, Caterpillar, Hitachi, Volvo etc. Excusive one year replacement warranty

Multiturn-Wirewound Potentiometer SMT The Smallest 10-turn potentiometer in the world Only Ø10.5 mm 5 or 10 turn versions The SMT potentiometers in 10,5 mm housing are suitable for applications where a miniaturized and precise multiturn potentiometer is important. The precision potentiometers of the series SMT are the smallest multiturn wirewound potentiometers in the world. The potentiometer is as a 5 or 10 turn version and optionally with rear shaft available. A potentiometer with many options. Smallest 10-turn potentiometer in the world Only Ø10.5 mm 5 or 10 turn version Robust metal housing Options: Front shaft adjustment Rear shaft and shaft geometry Screwdriver slot Improved linearity Improved resistance tolerance

The customer range of our milled parts stretches from medical and furniture technology to classical mechanical engineering.

Our combined turned-milled parts which are produced fully automatic on CNC machining centers are used in general mechanical engineering and actuator systems.

We manufacture turned parts such as threaded bushings and nuts for mechanical engineering, power plant technology and for furniture technology. The treatment of the turned parts takes place on our CNC turning machines, conventional lathes, 6-spindle multispindles or automatic lathes. Threaded bushings and thread nuts are usually supplied as a system with matching stems (spindles).

A stem or spindle with a trapezoidal thread is normally used as a movement stem (spindle). We manufacture stems (spindles) from Tr 12 to Tr 110 for drive and actuator technology, for valve construction as well as for power plant, water, waste water and theater technology.

Hollow stems (spindles) are pipes with an external thread over the entire length of the tube. They are used for example in telescopic drives for high-quality furniture.

Threaded stems (spindles) from our serial production are used for example in the actuator technology for medical engineering and for the furniture industry. The fabrication steps used for the serial stems (spindles) usually consist of thread rolling or whirling with a subsequent turning process.

We manufacture large stems (spindles) up to a length of 6.000 mm with matching threaded bushes and nuts. For example for valve construction as well as for power plant, waste water and stage technology.