Steels and metals - welding and brazing - Import export

"Argon-arc welding Electric arc welding Gas metal arc welding Arc welding"

Particular challenges To correct the effect of the tolerances of the parts, the welding robots path in conventional applications is usually adjusted, by means of a time consuming manual correction (teaching). The warping effect caused by the thermal expansion however cannot be compensated this way. For this purpose, QuellTech offers a perfectly tailored seam tracking solution, which is based on a QuellTech 2D-Laserline Sensor of the Q4 family. The method consists in measurement of the real position and width immediately ahead of the welding process. The laser sensor captures the real dimension of the weld bead, and the software used for this process simultaneously sends the nominal position to the robot. The robot performs a correction movement in X or Z position according to this measurement. This way not only the deviation caused by tolerances, but also the warping effect can be compensated – and the weldment takes place exactly at the required position.

QuellTech Solution For this purpose, QuellTech offers a perfectly tailored seam tracking solution, which is based on a QuellTech 2D-Laserline Sensor of the Q4 family. The method consists in measurement of the real position and width immediately ahead of the welding process. The laser sensor captures the real dimension of the weld bead, and the software used for this process simultaneously sends the nominal position to the robot. The robot performs a correction movement in X or Z position according to this measurement. This way not only the deviation caused by tolerances, but also the warping effect can be compensated – and the weldment takes place exactly at the required position. The QuellTech 2D-Laserline Sensor is specially prepared to the highly disturbing ambient light from the weld process. It can be cooled and protected from weld spatter, so this model proves to be particularly adequate for operation in the harsh environment of the welding process.

Material: Carbon steel: S235JR, S355JR Stainless steel: SS304, SS316 Aluminum alloy Process: Flame/plasma/laser cutting Punching/bending CO2 welding Machining Application: Agricultural & farm machinery Off-shore industry Construction equipment General machinery

Part size 400*400*500mm laser cutting, flame cutting the sheets and then welding,finally wet painting

Size 1200*500mm

Novelty Steel is an experienced fabricator of structural steel fabrications for plant constructions such as Bulk Handling Equipment, HRSG plants, Steel and Wood Industries. Some examples of the fabrications are: Steel Silos and tanks Inlet Ducts and Silencers Stair Towers Bunkers and Hoppers Pipe Supports Exhaust Stacks Our modern steelwork fabrication shops have computer-aided design and detailing (CAD), which is linked directly to factory floor computer numerically controlled (CNC) machinery, creating a genuine seamless CAD/CAM environment. The accuracy of the computer-generated details being transmitted directly to the CNC machinery increases the quality standards of the production. Novelty Steel has adapted EN 1090-2 standards into its manufacturing processes supervised by experienced quality management team.

Novelty Steel Designs and manufactures various steel frames for various structures and machinery. We produce bespoke steel frames based on the client drawings and preferences. Our modern steelwork fabrication shops have computer-aided design and detailing (CAD), which is linked directly to factory floor computer numerically controlled (CNC) machinery, creating a genuine seamless CAD/CAM environment. The accuracy of the computer-generated details being transmitted directly to the CNC machinery increases the quality standards of the production. Novelty Steel has adapted EN 1090-2 standards into its manufacturing processes supervised by experienced quality management team.

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ROTAWELD is our platform to cover a wide range of applications requiring circumferential seam welding. The precision servomotor rotation axis combined with our advanced control system form the basis for the production of accurate and repeatable circumferential seam welds. Machine sizes, part holders, welding equipment, torch holders and any additional positional axes are designed specific to the customer and their products.

Schnelldorfer CORNERWELD seam welding machines have been designed to weld sheet metal plates in a 90° joint. The precision clamping system with inert gas coverage and advanced OEM control package precisely controls the welding sequence and weld parameters, resulting in the perfect weld for your corners. CORNERWELD applications include welded corners for food, medical equipment, HVAC drip pans, electrical enclosures, and laboratory furniture. Complex inward and outward flanges can be accommodated with custom made tooling pieces. A wide range of materials can be welded, including Stainless Steel, Carbon Steel and Aluminium. Complete welded parts do not require any costly grinding, polishing or blending thus greatly saving on manufacturing costs.

High quality, productive longitudinal seam welding calls for the utilisation of advanced, superior technology. This enables us to us to protect and expand our market position despite increasingly fierce competition. Our ELENA® longitudinal seam welders provide unsurpassed technology for welding of longitudinal metallic seams.

Your expert in welding technics like MIG, MAG, WIG, resistance spot & stud welding, e-welding, welding robots For the returning serial welding tasks, 2 gantry welding robot system are available. With a machining length of up to 8 meters (26,2 ft), we can lealize complex customer requests thanks to 10 treatment axis performance. We are authorized to weld structural steelwork in accordance to EN1090

In our production plant, we have implemented the technology of welding carbon steels from material groups 1.1 and 1.2. These are S355 J2 steels and steels with lower yield strengths. Range of thickness of welded materials: Butt welds are implemented for steel with a thickness of 3 - 24 mm Fillet welds are implemented for steel> 3 mm thick The welding method is MAG - 135, i.e. solid wire welding.We also weld stainless steel using the TIG method. We have ISO 3834-2 and ISO EN 1090 certificate. We weld steel elements and light steel structures, also in serial quantities.

Welders experienced and certified

We provide robotic welding. Along with our certified welding team, We have incorporated the use of automated robotic welding into our everyday services. This robotic welder has a specially configured cell, allowing for a large range of part sizes and specifications to be completed. Besides, the welder performs with extreme consistency, repeatedly producing perfect welds in the most efficient way. Machine possibilities: • PANASONIC TM2000WG ROBOTIC WELDING STATION • Power source 350A, Arm reach 2011 mm • Dimensions of the working place 2500 x 1200 The PANASONIC TAWERS robot can be welded using the following methods: • SP-MAG • PULSE MAG • MIG • TIG DC Is your question more comprehensive or more general? Send us an email at biuro@web-elektron.pl and we will propose the most suitable solution after its processing.

Welded components are all manufactured according to ISO standards.

We can provide you with the production of the most efficient part in the weight and shape you need with different material options like: Alloyed steel Carbon steel Gray cast iron / spheroidal cast iron aluminum

Sand casting is one of the oldest and most widely used casting processes in the metal industry. It is a costeffective method for producing metal components in a wide range of sizes and shapes, making it suitable for various industries, including automotive, aerospace, and construction. Sand casting offers several advantages, including the ability to produce large and heavy components, flexibility in design, and relatively low equipment and tooling costs.

Chill cast offers many benefits for manufacturers looking for a more efficient method of making functional components and improving quality. Chill cast molds are precision machined from metallic material with excellent thermal conductivity and thermal fatigue properties.

Steel alloys Stainless steel alloys Aluminum alloys Copper alloys Cobalt alloys Superalloys Cast titanium

The forging process offers several advantages, including enhanced mechanical properties, improved structural integrity, and better grain structure compared to other manufacturing methods. It is commonly used in industries such as automotive, aerospace, oil and gas, and construction, where strong and reliable metal components are required.

All types of reducers and gearboxes that are manufactured in state-of-the-art facilities are used in various sectors around the world. In our high-tech factories, all types of special reducers and gears can be manufactured as required

High pressure casting is a process in which molten metal is safely filled into the mold cavity under pressure. High dimensional accuracy greatly reduces machining work. High pressure die castings have a good surface finish, which is a basic requirement for coating. Molds have a long service life, reduce unit part costs, and more complex parts can be produced, thereby reducing the number of components required in an assembly.

The gear and gearbox manufacturing sector plays an important role in the operation of industrial machinery. Baca Makine, carefully manufactures the most suitable part to make the machine parts compatible and ensure the correct transfer of energy