Folding - steels and metals - Import export

Kokeneen tiimin ja nykyaikaisten koneiden ansiosta ESTIMET pystyy käyttämään lähes kaikkia arkkiin liittyvää tehtävää. Valssattujen elementtien reunat ovat taivutetut, mikä poistaa tarpeen käyttää ns. catwalkeilla. Tämä vähentää syntyvän jätteen määrää. Tyytymättömien kiintoaineiden romahtaminen voidaan suorittaa mikrojuoksuilla kierukkamaisen elementin kriittisissä osissa. Roll up -toiminnon jälkeen mikrohiukset poistetaan meiltä.

Bøying av plater på numerisk styrte kantpresser, opptil knekkelinjens lengde (bøyingslenge) 5000mm

Laserskjæring av konstruksjons-, rustfrie, aluminium- og forzinket plater. Maksimal platestørrelse: 4000mm x 2000mm, tykkelse opptil 25mm.

Böjning upp till 5000 mm x 225 ton Våra tryckbromsar har förmåga att böja upp till 5000 mm långa tryck med ett tryck på 225 ton med ett mycket rikt lager av böjverktyg som gör att du kan böja även mycket komplicerade element. Vi använder programvara för att beräkna utvecklingen från 3D-modeller. Våra maskiner är kompatibla med de flesta CAD-format. Pressbromsen är den viktigaste komponenten som krävs för att utföra plåtböjning. Det har vissa möjligheter och begränsningar. Böjverktyget (matris, slag) bestämmer också huruvida en given böjning kan göras. ESTIMET-företaget har ett mycket stort utbud av alla typer av böjverktyg. Tack vare detta kan vi inse även den mest ovanliga och krävande böjningen.

I vårt produksjonsanlegg har vi implementert teknologien for sveising av karbonstål fra materialgruppene 1.1 og 1.2. Dette er S355 J2 stål og stål med lavere flytestyrke. Tykkelse av sveisede materialer: Butt sveiser er implementert for stål med en tykkelse på 3 - 24 mm Filesveiser er implementert for stål> 3 mm tykk Sveisemetoden er MAG - 135, dvs. heldekkende sveising. Vi sveiser også rustfritt stål med TIG-metoden. Vi har et 3834-2 sertifikat

We offer welding for all kinds of material (steel, stainless steel, aluminum). We work with complicated welded elements. We use various welding techniques: - MIG / MAG welding - TIG welding - LASER welding

The grinding services are a surface finishing process that includes every detail that requires the removal of machining allowance and obtaining large classes of surface roughness. For technological reasons and the number of requirements as to the further condition of the surface of the elements, we adjust the metal grinding process to individual customer requirements. Metal grinding is a finishing treatment involving the treatment of surfaces of various shapes with abrasive tools. Grinding allows you to remove burrs (deburring) and roughness, as well as machining allowance. This surface finishing method allows to obtain a surface with low roughness and desired shapes and dimensions with quite high accuracy. Surface grinding is one of the most common methods of surface treatment, for a wide variety of metals, including grinding steel, metal grinding bits, grinding welds, aluminum grinding and many others.

Machining centers and CNC turning centers allow for steel turning, metal milling, aluminum milling and the production of single details and production series with difficult and complex shapes in the highest accuracy class. Turning and milling services are the basic methods of machining various materials. However, conventional machining is time-consuming and, in addition, does not guarantee a high level of repeatability in the case of series production. Therefore, Marxam Project encourages CNC turning and milling to take place in our plant. Thanks to the use of modern machines, CNC milling services and CNC turning services ensure a high class of accuracy of the machining process.

Turning services and milling services are one of the basic methods of machining metal and plastic elements. A park of conventional machines maintained in the highest accuracy class allows for the precision machining service – production of precise details in high tolerance classes for both larger and smaller production series. Machining of metal materials, metal alloys or plastics is the basic method of metal processing classified as subtractive machining, which allows to obtain structural elements of specific shapes and number of details. Conventional metal turning and conventional plate milling are fundamental methods of machining – Marxam Project encourages you to use the service of professional shaping of materials, which is carried out using high-class equipment in a modern machine park. Our lathe services allow for machining plates, metal sheets, milling steel plates and many more.

The use of appropriate technology and high-precision machines allows us to ensure that plate rolling operations are carried out according to each customer’s request. The machines we use for rolling metal, have a very wide range of metal sheet rolling, which are intended for serial production (industrial sheet rolling), as well as for individual, single projects. The use of modern machines for bending sections allows us to provide service also during aluminum bending or sheet rolling operations of closed profiles and pipes.

CNC bending of sheet metal technology is the most popular method of plastic processing, allowing to obtain details of both simple and complex shapes. The use of modern press brakes allows for the maximum possible repeatability in cnc bending of the produced elements for any number of items. The modern CNC tube bending services and the automatic compensation of the deflection arrow give maximum accuracy and repeatability in 7 axes and allow you to maintain the required angles along the entire length of the bending line. An extensive tool park allows us to adapt to any customer’s technological requirements. We offer sheet metal bending services, such as tube bending, metal curving, metal sheet folding, aluminum sheet bending, bending steel and many more.

All required protective coatings are made in certified external companies. The basic condition for cooperation is meeting all environmental requirements. Our capabilities include the following metal protective coatings: - aluminum anodizing (soft and hard); - cataphoresis (electrophoretic painting); - electropolishing; - galvanic zinc; - hot-dip galvanized (galvanizing metal); - powder coating. As a production company, we offer: - metal sandblasting of crude steel; - removing paint coatings by sandblasting and soda blasting (without heating and damaging the surface); - glass blasting of stainless steel and aluminum; - unifying the surface after machining and welding; - large-area painting with a hydrodynamic, airless unit.

Our spot welders allow the use of alternative methods of joining metal elements. Resistance spot welding is one of the most popular techniques for joining thin-walled metals. The use of condenser welding machines allows for quick and easy mounting of fasteners (pins, screws, pins) on the surface of metals. Induction welding allows you to significantly reduce energy consumption, and thus reduces the cost of manufacturing details. This process significantly reduces the area of thermal action, which contributes to easier cleaning of the joined areas. Induction welding technology allows for its automation, which makes the process repeatable and simpler (and therefore cheaper). Thanks to the use of alternative methods of joining materials, we are able to offer our services in the construction industry; transport of liquids and gasses; automotive industry and machine manufacturing.

The steel welding process is a key technology for the production of metal structures. We weld stainless steel structural elements, as well as entire structures made of structural steel, stainless steel, aluminum and its alloys. The main welding types used by us are: a) arc welding with a consumable electrode in the shield of inert gasses (MIG welding) and active gasses (MAG welding); b) arc welding with a non-consumable electrode in protective gasses (TIG welding); c) 3D laser welding. The specificity of the welding services and its belonging to special processes mean that it is carried out in our plant only by qualified employees who undergo regular training to improve their qualifications. The uncompromising approach allowed us to weld in industries with increased requirements: automotive, aviation and railway. In the metal welding process, we can also use a welding robot, which allows us to achieve high repeatability and welding quality for small and large production series.

We offer complete manufacturing solutions based on the customer technical data and requirements.