Boilerwork - Import export

The transport of corrosive fluids by road, rail and water is highly regulated. Design and quality requirements are very high because these hazardous materials are transported on public roads. CTRA offers a range of solutions for these tank containers, which can be made of GRP / GRP Thermoplastic or GRP Thermoplastic.

We have a skilled quality control team and a laboratory that enables us to carry out trials and tests to ensure the quality of raw materials and finished products. As soon as we receive the raw materials, we carry out the necessary tests to ensure that they comply with the specifications provided by the suppliers. Monitoring and controlling the manufacturing process Ensuring traceability of manufactured products Ensuring that finished products comply with CTRA standards and/or customer specifications by carrying out various in-process checks. Non-destructive testing Visual / Dimensional Polymerisation Destructive testing Calcination test (loss on ignition) > in-house Peel test (separation) > in-house Tensile test > carried out by an approved external body Bending test > carried out by an approved external body

Storage tanks used in the production and processing of corrosive fluids must meet customer safety requirements as well as the standards and regulations in force in the country of delivery. CTRA offers a wide range of solutions for these storage tanks. These can be built entirely in GRP or in GRP - Thermoplastic composites depending on the nature of the stored product. Our tanks cover a range from 0.5m to 6m in diameter and from 0.5 m3 to 300 m3. Other volumes can be designed and built on request.

CTRA produces a wide range of boiler-made equipment for chemical processing, including reactors, columns, decanters, mixers, gas coolers, gas scrubbers, odour scrubbers and absorbers, as well as their internal equipment. All this boilerwork is designed by our departments to meet the dynamic and hydrostatic loads required by the various processes. Thanks to the development and mastery of materials, CTRA is able to design a wide range of boilerwork, up to 6 m in diameter, to withstand the most corrosive fluids, whether they operate in a vacuum or at high pressure, from 50°C to 200°C.

CTRA supplies pre-packaged products for road, sea, air and rail transport. Boilermaking equipment is placed on wooden cradles, with any openings systematically sealed with plywood protectors. We can also make transport crates on request, adapting the packaging to the volume and mode of transport.

Steam boilers require substantial energy to heat feed water to boiling point, convert it to steam, and potentially superheat it. Improving heat transfer efficiency involves utilizing high temperatures near combustion sources for boiling and superheating, while residual heat from cooled combustion gases is used via an economizer to raise the temperature of feed water entering the steam drum.

When operating with green energy, the boiler allows your company to achieve a CO2-neutral steam supply. — Generate up to 7.5 t/h steam in a highly efficient way using just electricity – no combustion, no emissions — High steam quality, excellent dynamics, full flexibility — Reduced expenditure: No flue gas, no fuel supply — Application-specific design and particularly reliable operation — Smart boiler control and seamless system integration — System equipment and service from a single source

Modernisation pays off: The average service life of boiler systems that are used for industrial purposes is between 20 and 40 years. Many measures which previously were not possible or financially justifiable pay off nowadays after a very short period of time. Five good reasons to modernise your energy generating system: — Reduce operating costs — Security of supply — Structural adjustments — Sustainability — Maintaining legal conformity

You require a mobile steam plant or you want to install a steam plant outside your plant building? Then the complete installation within a container is the ideal solution for you. The container steam plant contains all the required components – from the water treatment plant through to the steam trap. - CERTUSS steam generator - CERTUSS CVE supply unit - Feed water treatment - Steam distributor - Pressure reducer station - Clarification valve - Steam dryer - Condensate elevating system - Steam trap - Interior lighting of the container - Insulated pipe installation in the container - Emergency-off switch - Steel door or uPVC door - High-quality stainless steel wall with insulation - Outside coating as required The installation and commissioning of the container plant at the customer is on request either carried out completely or only partially (if an external installation company is used) by our customer service.

The new generation of a proven series. The CERTUSS Universal 500 - 1800 TC steam generators are characterized by the immediate modulating output adjustment and the simplified operation. TC is the abbreviation for Touch Control. CERTUSS steam generators of the Universal series with oil, natural-gas or combination combustion are manufactured in four sizes. Individually or combined they meet all requirements and dispose of lightened official installation conditions in Germany. Combustion: Oil, gas or a combination Steam output optionally 500 - 600 kg/h 700 - 850 kg/h 1,000 - 1,300 kg/h 1,500 - 1,800 kg/h

A multiple steam boiler plant from CERTUSS consists of several steam boilers connected in series plus the CVE supply unit. With a multiple steam boiler plant from CERTUSS you profit from a highly flexible steam supply through cascading. The CERTUSS steam generators interconnected in a steam system act respectively as the lead boiler for the base load or as the standby boiler for peak load periods. For steam outputs of up to 10,000 kg/h - High steam requirements are covered with a multiple steam boiler plant. Whether 2, 3, 4 or more combined boilers depends completely on your requirements for the steam supply. - The displays are effected on the touch screen of a selected steam generator. They can be called up at allocated workstations with all the operating functions.

Our steam generators are available on request as a ready-to-operate steam boiler plant: CERTUSS steam generator plus CERTUSS supply unit CVE. All components for the water supply and water conditioning of the CERTUSS steam generator are included in the complete steam plant. - Feed water tank - Desalination heat exchanger - Water softening equipment - Test extraction cooler - Mixing heat exchanger - Measuring equipment - Steam dryer The CVE supply unit is compatible with all the CERTUSS steam generators. In addition to the CERTUSS supply unit as a ready-to-operate boiler house installation on a basic frame, we also offer a complete container installation on request. Depending on the desired steam output a multiple steam boiler plant may be suitable for you.

With the new EMX model range of electric steam boilers, CERTUSS offers you twice the steam output as before with a significantly smaller footprint. Electric steam generators from CERTUSS are heated by stainless steel heating rods with a large heating surface. The output of the heating elements is regulated continuously via semiconductor contactors. One energy-efficient advantage is the immediate modulating output adjustment to the actual steam demand during the operating cycle. For greater steam demand of up to 640 kg/h or fluctuating steam loads, several ELECTRO steam generators can be cascaded in series. Multiple systems like this are an especially economical solution. Our compact electric steam systems feature built-in feed water tanks and feed water pumps. They require very little space and have a short heat-up time. Steam systems are also available as a unit with water conditioning equipment installed at the factory.

The electrical steam generators E 6 M - E 72 M from CERTUSS offer you impressive output in 14 different output sizes. They are compact, economical and have a high output. All electrical versions do not require a permit for installation and use in Germany. Heating: Electrical heating rods Steam output 8 - 97 kg/h The compact: E 6 M – E 72 M - In 14 different output sizes. - Easy-to-service compact device – easy to operate. - Direct access to all parts from the front for easy maintenance. - Fully electronic pressure and output control, immediate load adjustment. - Function and malfunction indications can be linked to central control system / building services control system provided by - customer. - Low space requirement, reduced and robust heavy-duty model in elegant design. - Fully automatic operation by means of time control or remote pulse (optional). - Automatic clarification and desalination (optional).

The small steam boilers of the Junior 80 - 400 TC series are completely equipped, ready-to-operate, electronically controlled rapid steam generators with all safety devices for burner technology, pressure and temperature. With a height of only 1.5 m and 0.7 m width the Junior 80 TC steam boiler can be erected even in small spaces. Combustion: Oil or gas Steam output optionally 80 - 120 kg/h 150 - 200 kg/h 250 - 400 kg/h

The electrical steam generators E 100 M – 120 M from CERTUSS offer you impressive output in two output capacities of 100 - 120 kW heat output. They are compact, economical and have a high output. All electrical versions do not require a permit for installation and use in Germany. Heating: Electrical heating rods Steam output 135 – 160 kg/h The sizes: E 100 and E 120 - In two output capacities of 100 - 120 kW heat output. - Fully electronic pressure and output control. - Compact stainless steel heating rod with low heating surface load, placed laterally on the pressure body for easy access. - Constant network load without consumption peaks. - Integrated multifunction display. - Multilanguage plain text indication.

Massive construction fast heating of the tank low operating costs easy operation and maintenance safe and quiet operation easy and fast availabality of spare parts high technical support for sales and service the gas devices are type of A – no chimney required the top plate, inner and outer shell of the vessel and cover are made from the material AISI 304 inner lowes bottom of round boiling vessels made from high quality stainless steel material AISI 316L upper plates and covers of boiling vessels are pressed rounded edges and corners without dangerous prostrusions standard automatic refilling of water controlled by regulation circuit, on request manual refilling of water into the intershell of the duplicator a standard 2“ outlet valve controlled switching on and off of the burners.