Cleaning systems for industry and trade - Import export

Single and multi-stage spray chamber washing systems for industrial cleaning and degreasing of tools and parts. Loading takes place via an extendable loading platform at ergonomic working height. Before cleaning, the loading basket is loaded and moved into the rinsing chamber. The individual stainless steel washing nozzles can be easily maintained and adjusted according to the application. The motor-driven spraying rotor completely revolves around the loaded parts. The washing system is operated via a side switch box with electrical control. Before the washing process, the loading basket is loaded and driven into the rinsing chamber via a roller conveyor. The door is closed manually (optionally also automatically). The machine reaches an operating temperature of 40°C within just a few minutes. After a further 30 minutes, the maximum washing temperature of 70°C is reached. The motor-driven spraying gyro completely revolves around the parts to be washed.

WIWOX® CORUS HD ultrasonic systems have been specially designed for cleaning high-quality moulds and precision tools. In maintenance these replace the labour-intensive and often ineffective manual cleaning. The ultrasonic cleaning process can be used for all metal moulds, in particular tools for injection moulding, extrusion, rubber processing as well as aluminium and gravity die casting. A typical structure consists of three stages: 1. cleaning, 2. rinsing and 3. passivating. The usable dimensions are matched to common mould sizes. The workpieces to be washed are placed in the tank either with the aid of a washing basket or with a lifting beam. Our ErgoStation is recommended for manual rinsing, drying and post-treatment. The working area is completely enclosed, brightly illuminated and ventilated. Operation is safe and simple, as the moulded parts are loaded laterally through a sliding door and held by a lifting device during treatment.

The WIWOX® VERSA GENIUS+ ultrasonic cleaning system enables individual, demand-oriented mould and parts cleaning. The modular design allows adaptation to almost all process requirements. Later expansion or automation is possible at any time. WIWOX® VERSA GENIUS+ ultrasonic cleaning systems consist of washing, jet, rinsing and drying modules as well as the corresponding accessories. The spectrum ranges from individually operated cleaning basins to fully automated, multi-stage cleaning lines. WIWOX® VERSA GENIUS+ sets new standards in modern plant design. Well thought-out details in the area of guiding the cleaning medium, agitation and process control ensure a flexible and energy-efficient process sequence that meets the requirements. You can convince yourself of the economic efficiency of the system by extensive cleaning tests in our test laboratory. The bath care accessories also play an important role in the cleaning result, the uniform process flow and the operating costs.

The WIWOX® USm Ultrasonic cleaning tanks enable individual, demand-oriented surface treatment in a single or multi-stage process. The modular design allows adaptation to almost all requirements and subsequent expansion or automation is possible at any time. Aqueous cleaning at temperatures between 60° and 80° C ensures absolute degreasing and particle removal. Organic or inorganic residues such as polishing paste, paint, plastic, release agents, oil carbon or lime can be easily removed by using the right cleaner. The workpieces are cleaned within a few minutes. The cleaning result is always perfect and reproducible. The subsequent rinsing process is followed by stain-free post-cleaning or preservation. The WIWOX® ultrasonic cleaning process can be used for all steel moulds as well as brass and copper parts. Especially tools for injection moulding, extrusion, rubber processing, aluminium die casting and gravity die casting.

WIWOX® Spintec top loader spray chamber washing systems are the solution for fast parts cleaning in maintenance! The parts to be cleaned are placed in the washing basket of the system from above. During the washing process, cleaning fluid is sprayed onto the parts from below, above and from the sides. The basket rotates inside the machine, resulting in an even washing result. The detergent reservoir is located in the bottom of the machine and is also equipped with a heater.

WIWOX® PYRO paint stripping and decoating oven for particularly large and heavy batches. Particularly powerful furnace technology for the highest demands. With state-of-the-art IPC control and industrial burner technology. This furnace series enables clean, reproducible process parameters as well as state-of-the-art exhaust gas treatment.

Thermal cleaning in the WIWOX® IGS thermal system at up to 500° C removes all organic residues, even from fine bores. Depending on the melting and decomposition point of the residues, they are either melted or pyrolysed. The resulting exhaust air during the carbonization phase is burned in the afterburner chamber at over 850° C. Cleaning in the pyrolysis process requires subsequent post-cleaning. Inorganic components, oxidation residues, corrosion, etc. remain on the tool surface and must be removed. The ultrasonic process with acidic or alkaline cleaning media or the blasting process with organic and mineral abrasives are suitable for this purpose.

The Semi-Automatic Cleaning Machine is designed for fully automatic robot manufacturing lines. This machine features an automatic opening and closing door. The workpiece to be cleaned from oil, coolant, chips, and other residues is loaded and unloaded by a robot. The cleaning process is semi-automatic. Inside the processing chamber, is placed an air gun as well as a spray gun. The workpiece table can easily be turned by hand to reach all areas of the workpiece. This machine performs soft cleaning by circulating the cleaning fluid in the process tank and rinsing and drying the workpiece. Select from a range of different programs to provide the best cleaning results.

In industrial parts cleaning, wet media are used in 70 to 90 % of all cleaning processes. Wet media include aqueous solutions – similar to detergents we use to wash our dishes or laundry – as well as nonaqueous solvents. For each cleaning task, project engineers must choose the best wet medium, taking into account ecological and economic considerations. Workpieces and parts are produced in finetuned production processes that often require the use of special consumables and process chemicals. Parts are generally made from specific materials, and their contamination after machining is determined by the processes they have undergone. When assessing the environmental impact of cleaning media, one sometimes comes to surprising conclusions. First of all, the energy input and use of resources must be assessed.