Electrolysis%20-%20surface%20treatment - Import export

We use cataphoresis as well as powder coating processes, galvanic zinc plating of even large parts, including Zinc - Nickel.

Emsil Group is capable of manufacturing complex products based on our Customer's drawings and specifications. Over the years we have expanded our capacities and capabilities into manufacturing most if not all process steps. Today, these capabilities allow us to manufacture turnkey projects at our 3 production sites and also provide additional services through our extensive network of collaborators. ​The industries in which we are active are: vacuum, energy, oil & gas, naval, aerospace and metallurgy. ​Types of products we manufacture Glass coaters and packaging machines in the vacuum industry Baseplates and chassis for the oil & gas and energy industries Winches and crane components for the naval industry Pressure vessels from carbon steel and stainless steel PROJECT MANAGEMENT DESIGN & ENGINEERING CUTTING ASSEMBLING & WELDING PRESS BREAKS FOR BENDING ROLLING MACHINING HEAT TREATMENT SURFACE TREATMENT FINAL ASSEMBLY & AUTOMATION CUSTOM PACKAGING & DISPATCH

By applying surface treatments on outer ring contact surfaces, it is possible to improve certain mechanical characteristics such as the hardness. By doing this, we can increase wear resistance while decreasing the friction coefficient. With certain treatments it is possible to achieve high resistance to specific chemical agents. The table below shows a small sample of examples of such surface treatments and their resulting technical characteristics.

Plasma systems from Diener electronic have long since established themselves in a wide range of industrial sectors. With the Tetra 45 low-pressure plasma system, you can rely on modern and future-proof cold plasma technology in a vacuum. The chamber volume of approx. 45 litres of this plasma system offers enough space to serve series production / automation. Low pressure plasma treatment is a proven technique for controlled ultra-fine cleaning, adhesion enhancement (activation and etching) and coating of thin films on substrate surfaces. Plasma is generated by applying high-frequency voltage in the vacuum chamber. In the process, the process gas introduced there is ionised. Fields of application: VOC-free cleaning of organic residues Activation before painting, gluing, potting, ... Etching of PTFE, photoresist, oxide layers, ... Super-hydrophobic and -hydrophilic coatings

Plasma systems from Diener electronic have long since established themselves in a wide variety of industrial sectors. With the PlasmaBeam DUO atmospheric pressure plasma system, you can rely on modern and future-proof plasma jet technology under atmospheric pressure. Due to the treatment width of 8 - 10 mm, substrates can be precisely treated locally. PlasmaBeam technology can be used for inline processes. With the help of robots, 2 or 3-dimensional surfaces can be treated. PlasmaBeam enables local surface cleaning without masking the rest of the surface. For example, cleaning before wire bonding and various processes in the electronics industry. Furthermore, the PlasmaBeam is suitable as a pre-treatment device for the following processes: Gluing, bonding, printing, laminating, soldering, welding, flocking. The following surfaces can be treated with PlasmaBeam: Plastics, rubber, metal, glass, ceramics, hybrid materials.

A cost-effective process for activating plastic and elastomer surfaces is treatment with the APC500. Using air as the process gas, large surfaces can be activated under atmospheric pressure. An arc is ignited between two electrodes in an inhomogeneous field. The voltage is about 10,000 V. In the discharge zone, the air flowing through is ionised. The plasma is blown out of the electrode area by the air flow. The substrate can now be treated in the emerging corona. A strip several centimetres wide is treated in the corona. With several parallel plasma generators it is possible to treat surfaces. Due to dangerous voltage potential, PlasmaAPC 500 is only suitable for non-conductive materials. PlasmaAPC 500 is suitable as a pre-treatment unit for the following processes: Bonding, printing, painting. The following surfaces can be treated with PlasmaAPC 500: Plastics, rubber, ceramics, glass.

Plasma systems from Diener electronic have long since established themselves in a wide range of industrial sectors. With the Tretra 320R low-pressure plasma system, you can rely on modern and future-proof cold plasma technology in a vacuum. The chamber volume of approx. 320 litres of this plasma system offers enough space to serve series production / automation. Low pressure plasma treatment is a proven technique for controlled ultra-fine cleaning, adhesion enhancement (activation and etching) and coating of thin films on substrate surfaces. Plasma is generated by applying high-frequency voltage in the vacuum chamber. In the process, the process gas introduced there is ionised. Fields of application: VOC-free cleaning of organic residues Activation before painting, gluing, potting, ... Etching of PTFE, photoresist, oxide layers, ... Super-hydrophobic and -hydrophilic coatings

Plasma systems from Diener electronic have long since established themselves in a wide range of industrial sectors. With the Atto low-pressure plasma system, you can rely on modern and future-proof cold plasma technology in a vacuum. The chamber volume of approx. 10.5 litres of this plasma system offers enough space to serve laboratory and also small series production. Low pressure plasma treatment is a proven technique for controlled ultra-fine cleaning, adhesion enhancement (activation and etching) and coating of thin films on substrate surfaces. Plasma is generated by applying high-frequency voltage in the vacuum chamber. In the process, the process gas introduced there is ionised. Fields of application: VOC-free cleaning of organic residues Activation before painting, gluing, potting, ...

A cost-effective process for activating plastic and elastomer surfaces is treatment with the PlasmaAPC 500 DUO. Using air as the process gas, large surfaces can be activated under atmospheric pressure. An arc is ignited between two electrodes in an inhomogeneous field. The voltage is about 10,000 V. In the discharge zone, the air flowing through is ionised. The plasma is blown out of the electrode area by the air flow. The substrate can now be treated in the emerging corona. A strip several centimetres wide is treated in the corona. With several parallel plasma generators it is possible to treat surfaces. Due to dangerous voltage potential, PlasmaAPC 500 DUO is only suitable for non-conductive materials. PlasmaAPC 500 DUO is suitable as a pre-treatment unit for the following processes: Bonding, printing, painting. The following surfaces can be treated with PlasmaAPC 500 DUO: Plastics, rubber, ceramics, glass.

Plasma systems from Diener electronic have long since established themselves in a wide variety of industrial sectors. With the atmospheric pressure plasma system PlasmaBeam RT, you can rely on modern and future-proof plasma jet technology under atmospheric pressure. Due to the treatment width of 120 mm, substrates can be treated locally with precision. With our new product, the PlasmaBeam RT, there is now the perfect solution for fast, efficient and wide in-line plasma treatment of 2D surfaces. The RT can be perfectly integrated into existing production lines and thus enables the automated cleaning and activation of various components and web-shaped materials. We create the possibility of up to 120 mm wide plasma treatment, with the usual consistent quality and effectiveness of atmospheric pressure plasma systems from Diener electronic.

Plasma systems from Diener electronic have long since established themselves in a wide range of industrial sectors. With the Tetra 30 low-pressure plasma system, you can rely on modern and future-proof cold plasma technology in a vacuum. The chamber volume of 34 up to 50 litres of this plasma system offers enough space to serve series production / automation. Low pressure plasma treatment is a proven technique for controlled ultra-fine cleaning, adhesion enhancement (activation and etching) and coating of thin films on substrate surfaces. Plasma is generated by applying high-frequency voltage in the vacuum chamber. In the process, the process gas introduced there is ionised. Fields of application: VOC-free cleaning of organic residues Activation before painting, gluing, potting, ... Etching of PTFE, photoresist, oxide layers, ... Super-hydrophobic and -hydrophilic coatings

Plasma systems from Diener electronic have long since established themselves in a wide variety of industrial sectors. With the PlasmaBeam PC atmospheric pressure plasma system, you can rely on modern and future-proof plasma jet technology under atmospheric pressure. Due to the treatment width of 8 - 10 mm, substrates can be precisely treated locally. PlasmaBeam technology can be used for inline processes. With the help of robots, 2 or 3-dimensional surfaces can be treated. PlasmaBeam enables local surface cleaning without masking the rest of the surface. For example, cleaning before wire bonding and various processes in the electronics industry. Furthermore, the PlasmaBeam PC is suitable as a pre-treatment device for the following processes: Gluing, bonding, printing, laminating, soldering, welding, flocking. The following surfaces can be treated with PlasmaBeam: Plastics, rubber, metal, glass, ceramics, hybrid materials.

Plasma systems from Diener electronic have long since established themselves in a wide range of industrial sectors. With the Nano low-pressure plasma system, you can rely on modern and future-proof cold plasma technology in a vacuum. The chamber volume of 18 up to 24 litres of this plasma system offers enough space to serve laboratory and also series production. Plasma treatment in low-pressure plasma is a proven technique for controlled ultra-fine cleaning, improvement of adhesion (activation and etching) and coating of thin layers on substrate surfaces. Plasma is generated by applying high-frequency voltage in the vacuum chamber. In the process, the process gas introduced there is ionised. Fields of application: VOC-free cleaning of organic residues. Activation before painting, gluing, potting, ... Etching of PTFE, photoresist, oxide layers, ... Super-hydrophobic and -hydrophilic coatings

Plasma systems from Diener electronic have long since established themselves in a wide range of industrial sectors. With the Pico low-pressure plasma system, you can rely on modern and future-proof cold plasma technology in a vacuum. The chamber volume of 5 up to 8 litres of this plasma system offers enough space to serve laboratory and also series production. Low pressure plasma treatment is a proven technique for controlled ultra-fine cleaning, adhesion enhancement (activation and etching) and coating of thin films on substrate surfaces. Plasma is generated by applying high-frequency voltage in the vacuum chamber. In the process, the process gas introduced there is ionised. Fields of application: VOC-free cleaning of organic residues Activation before painting, gluing, potting, ... Etching of PTFE, photoresist, oxide layers, ... Super-hydrophobic and -hydrophilic coatings

Plasma systems from Diener electronic have long since established themselves in a wide variety of industrial sectors. With the atmospheric pressure plasma system PlasmaBeam Mini, you can rely on modern and future-proof plasma jet technology under atmospheric pressure. Due to the treatment width of 3 - 5 mm, substrates can be treated locally with precision. In contrast to the Plasmabeam devices, the PlasmaBeam Mini is designed for laboratory use. The PlasmaBeam technology enables local surface cleaning without masking the rest of the surface. For example, cleaning before wire bonding and various processes in the electronics industry. Furthermore, the PlasmaBeam is suitable as a pre-treatment device for the following processes: Gluing, bonding, printing, laminating, soldering, welding, flocking. The following surfaces can be treated with PlasmaBeam: Plastics, rubber, metal, glass, ceramics, hybrid materials.

Plasma systems from Diener electronic have long since established themselves in a wide range of industrial sectors. With the Zepto low-pressure plasma system, you can rely on modern and future-proof cold plasma technology in a vacuum. The chamber volume of approx. 1 - 4 litres of this plasma system offers enough space to serve laboratory and small series production. Low pressure plasma treatment is a proven technique for controlled ultra-fine cleaning, adhesion enhancement (activation and etching) and coating of thin films on substrate surfaces. Plasma is generated by applying high-frequency voltage in the vacuum chamber. In the process, the process gas introduced there is ionised. Fields of application: VOC-free cleaning of organic residues Activation before painting, gluing, potting, ...

Plasma systems from Diener electronic have long since established themselves in a wide variety of industrial sectors. With the PlasmaBeam DUO atmospheric pressure plasma system, you can rely on modern and future-proof plasma jet technology under atmospheric pressure. Due to the treatment width of 8 - 10 mm, substrates can be precisely treated locally. PlasmaBeam technology can be used for inline processes. With the help of robots, 2 or 3-dimensional surfaces can be treated. PlasmaBeam enables local surface cleaning without masking the rest of the surface. For example, cleaning before wire bonding and various processes in the electronics industry. Furthermore, the PlasmaBeam is suitable as a pre-treatment device for the following processes: Gluing, bonding, printing, laminating, soldering, welding, flocking. The following surfaces can be treated with PlasmaBeam: Plastics, rubber, metal, glass, ceramics, hybrid materials.

Plasma systems from Diener electronic have long since established themselves in a wide range of industrial sectors. With the Femto low-pressure plasma system, you can rely on modern and future-proof cold plasma technology in a vacuum. The chamber volume of 2 to 3 litres of this plasma system offers enough space to serve laboratory and small series production. Low pressure plasma treatment is a proven technique for controlled ultra-fine cleaning, adhesion enhancement (activation and etching) and coating of thin films on substrate surfaces. Plasma is generated by applying high-frequency voltage in the vacuum chamber. In the process, the process gas introduced there is ionised. Fields of application: VOC-free cleaning of organic residues Activation before painting, gluing, potting, ... Etching of PTFE, photoresist, oxide layers, ... Super-hydrophobic and -hydrophilic coatings

Plasma systems from Diener electronic have long since established themselves in a wide range of industrial sectors. With the Tetra 2800 low-pressure plasma system, you can rely on modern and future-proof cold plasma technology in a vacuum. The chamber volume of approx. 2800 litres of this plasma system offers enough space to serve series production. Low pressure plasma treatment is a proven technique for controlled ultra-fine cleaning, adhesion enhancement (activation and etching) and coating of thin films on substrate surfaces. Plasma is generated by applying high-frequency voltage in the vacuum chamber. In the process, the process gas introduced there is ionised. Fields of application: VOC-free cleaning of organic residues Activation before painting, gluing, potting, ... Etching of PTFE, photoresist, oxide layers, ... Super-hydrophobic and -hydrophilic coatings

Plasma systems from Diener electronic have long since established themselves in a wide variety of industrial sectors. With the PlasmaBeam QUATTRO atmospheric pressure plasma system, you can rely on modern and future-proof plasma jet technology under atmospheric pressure. Due to the treatment width of 8 - 10 mm, substrates can be precisely treated locally. PlasmaBeam technology can be used for inline processes. With the help of robots, 2 or 3-dimensional surfaces can be treated. PlasmaBeam enables local surface cleaning without masking the rest of the surface. For example, cleaning before wire bonding and various processes in the electronics industry. Furthermore, the PlasmaBeam QUATTRO is suitable as a pre-treatment device for the following processes: Gluing, bonding, printing, laminating, soldering, welding, flocking. The following surfaces can be treated with PlasmaBeam: Plastics, rubber, metal, glass, ceramics, hybrid materials.

Plasma systems from Diener electronic have long since established themselves in a wide range of industrial sectors. With the Tetra 100 low-pressure plasma system, you can rely on modern and future-proof cold plasma technology in a vacuum. The chamber volume of approx. 100 litres of this plasma system offers enough space to serve series production / automation. Low pressure plasma treatment is a proven technique for controlled ultra-fine cleaning, adhesion enhancement (activation and etching) and coating of thin films on substrate surfaces. Plasma is generated by applying high-frequency voltage in the vacuum chamber. In the process, the process gas introduced there is ionised. Fields of application: VOC-free cleaning of organic residues Activation before painting, gluing, potting, ... Etching of PTFE, photoresist, oxide layers, ... Super-hydrophobic and -hydrophilic coatings

The methods we develop are implemented by partners within their operations. These methods are incorporated into partner programmes. Our partner programmes contain complete methods with 24/7 active, safe and environmentally friendly products that contribute to cleaner and safer objects and surface species. It not only offers a partner the opportunity for extra turnover, but at least as important is the extra service to the partner's (end) customer. The ROI is quickly realised and creates the opportunity to stand out within your own market. Also, the method fits in perfectly with the EU Green Deal. A wonderful contribution to a greener future! By applying the Reinasan protection, the partner creates various additional benefits on products, objects or other surface types. Some examples: objects become Easy to Clean, maintain their anti-slip value, hygiene is optimised, aesthetics. We are looking for distributors with a network for B2B. Let us together realise a green footprint.

Plasma systems from Diener electronic have long since established themselves in a wide range of industrial sectors. With the Tetra 150 low-pressure plasma system, you can rely on modern and future-proof cold plasma technology in a vacuum. The chamber volume of approx. 150 litres of this plasma system offers enough space to serve series production / automation. Low pressure plasma treatment is a proven technique for controlled ultra-fine cleaning, adhesion enhancement (activation and etching) and coating of thin films on substrate surfaces. Plasma is generated by applying high-frequency voltage in the vacuum chamber. In the process, the process gas introduced there is ionised. Fields of application: VOC-free cleaning of organic residues Activation before painting, gluing, potting, ... Etching of PTFE, photoresist, oxide layers, ... Super-hydrophobic and -hydrophilic coatings

Use our industrial manufacturing expertise for your products too Electroplated surface finishing The maximum goods window for galvanising, chromeplating and nickelplating is L / W / D 2800x450x1000 mm. Chrome and nickel plating Galvanising (galvanising without passivation; blue galvanising with variable layer thickness and blue passivation; thicklayer passivation with nanosealing) Electrostatic powder coating Maximum load per hook 30 kg workpieces up to 60 kg Maximum workpiece size L / W / H = 3000/800 /1700 mm More information available at https//www.geck.de

Plasma systems from Diener electronic have long since established themselves in a wide range of industrial sectors. With the Tetra 1440 low-pressure plasma system, you can rely on modern and future-proof cold plasma technology in a vacuum. The chamber volume of approx. 1440 litres of this plasma system offers enough space to serve series production. Low pressure plasma treatment is a proven technique for controlled ultra-fine cleaning, adhesion enhancement (activation and etching) and coating of thin films on substrate surfaces. Plasma is generated by applying high-frequency voltage in the vacuum chamber. In the process, the process gas introduced there is ionised. Fields of application: VOC-free cleaning of organic residues Activation before painting, gluing, potting, ... Etching of PTFE, photoresist, oxide layers, ... Super-hydrophobic and -hydrophilic coatings

The machine structure with solid base plate is extremely compact and stable. All necessary components are integrated in the machine housing: mechanical axes, pneumatic components, control with drive electronics and mounted 12 "touch display. Depending on the desired version, the F-Décor 305 can produce surface patterns like circular grainings, côtes de Genève, engravings or decorative millings on mechanical watch parts. The machine guarantees high precision and high productivity. The F-Decor 305 is delivered ready for connection with either 1 or 2 working spindles.

In our production plant we have a number of machines and equipment for surface treatment. The "before" and "after" effects are visible in the photos.

We provide surface preparation and finishing of casted aluminium parts and other metal parts, such as: shot blasting, sand blasting, deburring (trowal), polishing, anodization, galvanic coatings, powder coating and cataphoresis.

We have specially developed the KAMAT Gekko 350 in order to clean large steel surfaces, for example ships, or large tanks, rapidly and without building scaffolding. Key technical advantages of the high-pressure surface cleaner are the thought-out combination of natural magnets and chain drive, as well as controllable high-pressure nozzles. The complete high-pressure system is remotely controlled conveniently and safely.