At Lineo you will find experts in designing and engineering products from plastic, sheet metal or metal CNC. The team has all the necessary know-how to develop high complexity products from the idea up to mass production.
Areas of expertise:
• Design for injection molding: material selection, surface finishing (in mold decoration and post mold decoration), detailed design for manufacturing, supplier sourcing and feasibility commitment.
• Design for sheet metal: detailed design for different manufacturing processes (bending, stamping, extrusion, etc.), assembly methods (fasteners, welding, clinching, press-fit, gluing, etc.), surface finishing, environmental testing.
• Enclosure design and electronics integration: selection and integration of electromechanical components, integration of different types of PCBs, PCB keep out areas, design for specified IP grade
Developing schematics based on customer requirements or updating existing ones for different objectives (DTC, performance increase, new functions, etc.).
PCB design based on schematic and received requirements (outline, keep out areas and restrictions) or updating existing PCBs.
Managing prototype builds and testing (individual module testing, functional testing, power supply stability, temperature measurement for high power circuits);
Areas of expertise:
• Schematic design: low voltage power supply design (<40V); battery operating devices (chargers, protections); different communication interfaces (CAN, RS232\485, Digital I/O, Analog inputs, High and Low side drivers); mobile, BT, wi-fi design; real time controllers (Linux); EMC and ESD protection; sensors; basic HMI.
• PCB design: PCB design up to medium complexity; thermal management (calculations without simulations); high speed design; EMC know-how; Gerber files and PCB TDS generation;
LUBCON LUBRICANTS UK LTD
For over 20 years LUBCON provides inspections on failed or damaged ball and roller bearings. Understanding why a bearing has failed is essential to prevent the same failure from happening again.
Detailed bearing analysis including inspection report:
The report will usually cover more than 5 pages and include images, comments regarding possible failure modes and recommendations for preventive actions if appropriate.
Remote analysis with short report:
A short report will usually cover 2 to 4 pages and include comments regarding possible failure modes and recommendations for preventive actions if appropriate. Our Application Engineers as well as our Laboratory Staff have extensive experience in bearing technology, tribology and chemistry. If you're interested in a bearing and/or lubricant analysis please call us on +44 (0)1323561030 or send an email to firstname.lastname@example.org
ALUMINIUM GIETERIJ OLDENZAAL B.V.
AGO is more than just a supplier; our years of experience make us the right partner for you to achieve the optimal result together. To achieve a product that is well cast, AGO offers its customers the opportunity to make use of its engineering department. Using various CAD software, our engineers closely collaborate with the customer, preferably from the design phase, in order to achieve the most effective solution. Starting the cooperation early on in the process prevents changes having to be made afterwards, which means cost and time savings. OUR STRENGTHS AGO = innovative strength Partnership with our customers from idea to final product Total Cost of Ownership approach Substitute analysis and re-engineering OEM ? development partner Reversed engineering Product and composition engineering Casting simulation and component optimisation 3D CAD, including SolidWorks, Catia, Pro-E and VisiCAD Prototyping R&D in close cooperation with various partners
When certifying a plant according to ISO 3834, the company must have appropriately qualified personnel. An IWE certified welding engineer is becoming a must and his daily presence is not required. We suggest that you use the services offered by Welding Consulting.
A person that has ability to make improvements and optimize welding process parameters. In order to implement it, one must perform a number of appropriate actions that will increase the quality of welding production, reduce or completely eliminate the number of defects and reduce the consumption of additional materials. In welding it is very important to maintain an appropriate quality to production costs. In addition, more and more often we are dealing with the use of new, high alloy or high-strength construction materials, the joining of which is much more difficult than unalloyed low-carbon steels and may require the use of additional technological operations such as pre-heating or heat treatment.
Similar to other industries, welding is a subject to European Parliament standards and directives. The Pressure Equipment Directive ped / 2014/68 / eu was issued by the European Parliament on 15 May 2014. It includes the harmonization of the rules of the Member States in the field of manufacturing pressure equipment available on the market. Welding advice and inspections include the implementation and control of the implementation of the principles described in the directive. The regulations contained in the pressure equipment directive PED / 2014/68 / eu are primarily intended to prevent the introduction of an increasing number of unfairly and improperly certified devices onto the market.
Welding procedure qualification procedures development and subsequent preparation and implementation of technology is a multi-stage process. The pace of work and reliability of the final result will depend on the knowledge and experience of the welding consultant. We implement WPQR and WPS procedures for welding, according to EN ISO 15614-1, EN 1090, EN 13445, EN 13480, NORSOK M-101, NORSOK M-601, AWS D1.1, ASME IX and PED Pressure Equipment Directive 2014/68.
Welding production and procedures
ISO 3834 certificate for a production company using welding techniques is now a must and a “hallmark”, allowing us to treat the company as a reliable and trusted partner. The implementation of ISO 3834 is one of the most important tasks for an consulting and implementation company, but also the most recognizable quality certificate in welding.
What does ISO 3834 cover?
Generally speaking - ISO 3834 is a comprehensive set of guidelines related to welding of metal elements. Unlike e.g. the PED Pressure Directive 2014/68 / EU, the recommendations contained in this certificate relate strictly to welding. It should be remembered that the ISO 3834 standard is designed to adapt the group of requirements for a welding company depending on the role of the welding product in terms of the overall safety and quality of the manufactured structure. The greater the role of the welding product, the greater the level of requirements for ISO 3834 certification must be met.
The welding device is a very important part of the production process of multi-series parts. It allows to significantly minimize the effects of welding shrinkage. In a welding device, the restrained detail is less susceptible to distortions occurring due to the influence of heat in the welding process. In order to obtain the desired effect during the design phase, it is necessary to provide the structure with the necessary rigidity, and by using appropriate materials, a long service life of the device can be obtained.
Here at Welding Consulting having the unique combination of welding engineering and design knowledge allows you to design a device that meets the construction and technological requirements, considering convenient welding positions and avoiding welding outside the device.
As part of the product development process, we always keep in mind the manufacturer's point of view. Meaning that we design from the start to minimize the problems of production and keep the budget tight.
With an in-depth knowledge of manufacturing processes, we optimise the design for lowest production cost and lowest manufacturing risk. Regardless if you're planning to make just a few pieces, a few hundred, or thousands. Some of the processes we're proficient with are:
- injection moulding of hard plastics, silicone and rubber
- sheet metal forming
- 3D printing (FDM, SLS, SLA, FGF)
- CNC milling
- spinning, turning
- and more
Design for manufacture also includes working out and testing every detail of the product, including snap fits, colours and finishes, tolerances and clearances.
KARFIDOV LAB, LLC
We have already helped to the dozens of companies to develop and to launch manufacturing of various technological products – such as medicine equipment, consumer-oriented products, electronics and industrial equipment. Our designers develop new units (body frames, moving parts, non-standard mechanisms) both from scratch and on the basis of existing platforms and combinations of finished purchased products.
1)UAV Charging System. URL: https://karfidovlab.com/projects/bespilotnik/
2)ExoChair. URL: https://karfidovlab.com/projects/exochair/
3)Joystick Development. URL: https://karfidovlab.com/projects/razrabotka-dzhoystika/
4)Plastic Connector Backshell. URL: https://karfidovlab.com/projects/sharnirnyy-kabelnyy-soedinitel/
Building type: tent-framed
Overall dimensions: 33x60 m
Structural scheme: the basic bearing structures – steel two-hinged arch trusses with an installation pitch of 5 m
Material of the arches, bracing beams and vertical ties – square pipes according to TR 36-2287-80 and GOST 8639-68
Design of the outer coating – a multi-layer reinforced PVC fabric manufactured by SIOEN (Belgium)
RICHARD ALAN ENGINEERING
From a single bespoke pressure vessel to a complex turn-key factory expansion, a detailed design is essential in ensuring a smooth project delivery, on time and within budget. Clients come to us for our ability to provide simple answers to difficult questions - incorporating complex process pipework into a confined limited space, detailing requirements of operating conditions and calculations of loads, it’s all in a day’s work for our engineering design team.
Whether a project involves structural steelwork or a complex chemical dosing system, we’re here to help and advise.
LASCHET CONSULTING GMBH
Laschet Consulting offers comprehensive CAE engineering services (CAE = "Computer Aided Engineering") with the core competence in the computational vibration analysis and evaluation of dynamically stressed drive systems in mechanical and plant engineering as well as in shipbuilding and automotive engineering. These services are performed with the help of suitable simulation software ("Virtual Engineering").
A special focus is the analysis of torsional vibrations as well as lateral (flexural) vibrations in drive systems. This work can be carried out at short notice in smaller projects, but also in more extensive studies as an R&D project in the engineering team - depending on customer requirements.
OSTEC ARTTOOL LIMITED COMPANY
A lightweight and compact vibration absorption systems allow to significantly reduce unwanted vibrations translated to working environment from noisy pumps, compressors, etc. Developed by engineers, physicists and leading industry consultants with expertise in vibration isolation and precision instruments, AVOS ST systems signiﬁcantly absorb vibrations and disturbances.
AVOS AR is a lightweight and compact tabletop active vibration isolation system that counteracts unwanted vibrations for sensitive equipment.
The streamlined design allows it to seamlessly become part of the workstation environment.
AVOS AR's straightforward composition requires no follow-up tuning.
Developed by engineers, physicists and leading industry consultants with expertise in precision instruments, AVOS AR's effectiveness at significantly reducing vibrations and disturbances mark it as a revolutionary and critical tool for laboratory use
Among others, we offer solutions for standalone systems and integrated OEM systems:
- Standalone Of-The-Shelf Products
- Integrated OEM Solutions
- Customized Solutions
It is possible to install a built-in shaker for testing how the target system or device performs under different vibration conditions
AVOS Integra is a lightweight and compact tabletop active vibration isolation system that counteracts unwanted vibrations for sensitive equipment.
The streamlined design allows it to seamlessly become part of the workstation environment.
AVOS Integra's straightforward composition requires no follow-up tuning.
Developed by engineers, physicists and leading industry consultants with expertise in precision instruments, AVOS Integra's effectiveness at significantly reducing vibrations and disturbances mark it as a revolutionary and critical tool for laboratory use.
Two rectangular platforms
Single platform dimensions - 800 (length, resizable) x 300 x 75 mm
Two active isolators on each platform
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Lean manufacturing comes from the automotive industry. Lean Solutions we offer a wide range of advice in the field of process optimization in production, logistics and administration and help our clients build an organization for lean manufacturing. With the help of Lean methods and elimination of losses in processes, we present and show our clients in practice what it means.
Consulting with an emphasis on 80% of consulting time in production and 20% of consulting time for customer training needs. Joint preparation of time plans and reporting is a constant practice in our work. Consulting is the optimal combination for achieving the customer’s goals and introducing a lean culture. Lean manufacturing originates from automotive industry, but lean manufacturing methods are suitable for virtually all activities. When we talk about “coils” of production and logistics, we are talking about production and logistics that operate without unnecessary losses and have optimally organized all busi
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