Milling machining centres - Import export

Designed for Production: The new generation of 5-axis machining centres F sets a new benchmark for cutting performance and precision With its head kinematics, the new generation of the 5-axis F series has been designed from the ground up for flexible series production. Like all HELLER machines, they set a benchmark for cutting performance and precision. Other highlights include free chip fall, short idle times, optimum automation capability and compatibility with the H and FP series for a wide range of workpieces. In addition, the new models come with top-of-the-range specifications and the option to add technologies such as Mill-Turn, interpolation turning or power skiving.

The perfect 4-axis machining centre must be capable of being configured to your requirements, produce reliably even under extreme loads and offer a fair price/performance ratio. Our solution: HELLER H-series 4-axis machining centres. Components that have been reliably used in mass production for years coupled with a high dynamic guarantee you robust processes – even at their limits, seven days a week in 3-shift operations.

Make any centric or eccentric form desired 4, 6, or 8 edged, polygonal or free form with the EWS Multiform on the CNC turning/milling machines Free forms that used to be impossible can now be made with EWS Multiform on turning/milling or machining centres. For a six-edge outside the centre or a four-edge in the centre, additional processing steps such as reaming or eroding were necessary up until now. If a position change was also needed, complicated devices were needed for processing. This is now all possible with one chuck. What is behind this? EWS Multiform uses a custom internal cam disc unit to produce the required form. For conventional geometry like squares or hexagons, there are standard cam discs available. The cam forces the cutting tool to follow a path in order to get the desired geometric shape. Of course you can’t defy the laws of physics which means that there will be a small radius on the edges.

5-axis machining centres for milling and turning operations HELLER process competence at its best: machine series providing unique cutting performance for milling and turning operations Highlights Combined Processing: milling and turning on a single machine Tool provides 5th axis: 5-axis machining, horizontal, vertical and tilted turning High precision and cutting forces for turning operations due to specific spindle fixation Rotary table with direct torque drive Integrated balancing function Advantages A one-off investment that ensures flexible production today and in the future One machining centre for all machining tasks Two machine variants (CP/pallet changer or CT/table loading) providing maximum flexibility for use Typical HELLER performance for milling and turning operations Reliable productivity thanks to HELLER services

“The deflection (∆) of the tool tip (TCP) due to the machining force (F) depends to the third power ( l 3 ) of the length ( l ) of the distance TCP to the front bearing axis (A), in relation to the bending stiffness (E · I) “ Or: the shorter l , the smaller ∆ and the higher the precision

used horizontal machining center – year of construction: 2007-2008 Product name: MFZ 2-3 Update Used 3-spindle horizontal 4-axis machining center Year of manufacture: 2007-2008 Painted in RAL1002 (sand yellow) or red-white Sinumerik 840D Powerline control Machine dimensions without coolant system and chip conveyor L x W x H approx. 5.10m x 3.05m x 2.8m Weight approx. 20,000 kg (per machine without coolant system and accessories) X-axis travel: 300 mm Y-axis travel: 500 mm Z-axis travel: 450 mm Spindle distance: 300 mm Rapid traverse XY Z axis 60,000 mm/min 3 x motor milling spindle GMN, version with HSK63 tool holder Drive power (S1/S6) 28 KW (constant) Torque (S1/S6) 63/83 Nm max. speed 16,000 rpm Chip conveyor Knoll (scratch belt conveyor in positioning variant across the machine) Knoll KSS system with paper belt filter and magnetic separator Flush gun Complete enclosure Tool storage (3 x 30 tools)

used, partially overhauled three-spindle, horizontal machining center Product name: MFZ 2-3 Update Machine number 53152 Used 3-spindle horizontal 4-axis machining center Year of construction: 2009 The machine produced until October 2020 Sinumerik 840D Powerline control X-axis travel: 300 mm Y-axis travel: 500 mm Z axis travel: 450 mm Spindle distance: 300 mm Rapid traverse XY Z-axis 60000mm/min 3 motor milling spindles GMN, version with HSK63 tool holder Drive power (S1 / S6) 28 KW (constant) Torque (S1 / S6) 63/83 Nm Maximum speed 16,000 rpm Chip conveyor Knoll (scraper belt conveyor in the setting across the machine) Knoll coolant system with paper belt filter Flushing gun • Complete housing Tool storage (3 x 30 tools) Operating voltage 400V 3N ~ Control voltage 24V DC

DIVERSE TASKS REQUIRE FLEXIBLE MACHINE CONCEPTS, SPECIAL QUESTIONS REQUIRE INDIVIDUAL SOLUTIONS AND EFFICIENT PRODUCTION REQUIRES SECURE PROCESS CHAINS, IN SHORT: TFZ – FIT 2 TASK! With the very successful and established TFZ series, SAMAG has been a guarantee for task-specific solutions and tailor-made machines for years. At the same time, the well-thought-out machine structure of the TFZ enables optimal deep drilling and highly dynamic milling with just one clamping and thus efficiency par excellence. The unique design principle always ensures optimal accessibility, a minimally short distance between the swivel bearing and the processing point and extremely stable tool guidance for high-precision work, even when high lateral forces occur. No matter where you set your priorities in the manufacturing process, we are able to technologically align our TFZ machine accordingly and you can rely on “your” TFZ solution to fit perfectly, today and in the future.

OUR MFZ SERIES CANNOT SHAKE ANYTHING SO EASILY. A SOLID FRAME CAST WITH HYDROPOL ® AND THE CLOSED CONSTRUCTION GUARANTEE THE HIGHEST PRECISION THROUGH BEST VIBRATION DAMPING AND TEMPERATURE STABILITY. The new generation of the MFZ is also built on the solid machine bed with Hydropol ® filling. The specially developed composite material improves the stability of machine tool beds. Hydropol ® makes a further step possible in terms of the interaction between energy efficiency and high productivity. ROCK SOLID DESIGN – THE ADVANTAGES OF A ROCK SOLID MACHINE BED OVER STEEL AND CAST CAST FRAME: Closed construction – analyzed and optimized according to FEM Optimal power flow

Machining with 3 or 4 spindles Clamping device with 6 or 8 workpieces Processing the ends and connections on MFZ Processing of deep hole drilling 4-6 spindling on SAMAG shaft drilling machines

Complete machining on MFZ including axis drilling 2-spindle solution with independent X, Y and Z axes

Machining with 4 spindles Tool monitoring for all tools takes place parallel to production time

Robust, long-lasting machine for individual part and small series production Very good accessibility to the processing unit and to the workpiece clamping Crane loading possible Up to 3 mobile tool rests Service and maintenance-optimized accessibility to all machine components Crane hook machine, therefore short set-up times OUR TBM mono IS THE SPECIALIST FOR INDIVIDUAL PARTS AND SMALL SERIES. SPECIAL FEATURES: VERY SMALL DRILLING DIAMETERS WITH A LARGE DRILLING DEPTH AT THE SAME TIME

The Customised manufacturing is performed in a 3000 sqm area. We offer a wide range of services: we construct and machine small, medium and large size components. Our milling machines are: DOOSAN DCM3250F 5200 x 3250 x 2700; DOOSAN ACE-DB250 4000 x 2000 x 2000; DOOSAN VM960L 2500 x 960 x 800; DOOSAN MYNX540 1020 x 540 x 530; DOOSAN DNM750 1630 x 760 x 650; HARTFORD HSA-5320VF 5050 x 2100 x 1150, XYZ 1510 1500 x 600 x 600; MORI SEIKI NV5000 800 x 510 x 510; OKK VC-X5005AX 700 x 850 x 610 The strength of this division is the design and manufacturing of fixtures and dedicated machines aiding manufacturing. The secret to our competitiveness is flexibility and high-quality services. Founded in 1993, our company’s philosophy is to serve our clients and partners according to the highest standards, using the most up-to-date technologies.

The Customised manufacturing is performed in a 3000 sqm area. We offer a wide range of services: we construct and machine small, medium and large size components, from 10mm till 5200x3250x2700mm. We have more than 30 machines in this facility (milling, CNC machining centres, grinding, lathes) and 2 Quality laboratories. We have a painting, welding and heat (surface) treatment services. Our CMM machines are: DEA ALPHA, Leitz X1 scan, 5000 x 2500 x 1800 – with this one we can measure the biggest components what we produce. We deliver the report online to our customers. LEITZ REFERENCE, Leitz X5 scan, D200 with rotating table, 1500 x 900 x 700; LEITZ REFERENCE, Leitz X5 scan, 1500 x 900 x 700. All these machines are avialable for rent.

The Customised manufacturing is performed in a 3000 sqm area. We offer a wide range of services: we construct and machine small, medium and large size components, from 10mm till 5200x3250x2700mm and we have a giant CMM to measure the big size: DEA ALPHA, Leitz X1 - 5000x2500x1800 mm. We have more than 30 machines in this facility (milling, CNC machining centres, grinding, lathes) and 2 Quality laboratories. We have a painting, welding and heat (surface) treatment services. The strength of this division is the design and manufacturing of fixtures and dedicated machines aiding manufacturing. We can imagine, create and produce fixtures and we can assembly and test, even if this is hydraulic or pneumatic. We can perform electrical work as well.

The Customised manufacturing is performed in a 3000 sqm area. We offer a wide range of services: we construct and machine small, medium and large size components, from 10mm till 5200x3250x2700mm and we have a giant CMM to measure the big size: DEA ALPHA, Leitz X1 - 5000x2500x1800 mm. We have more than 30 machines in this facility (milling, CNC machining centres, grinding, lathes) and 2 Quality laboratories. The strength of this division is the design and manufacturing of fixtures and dedicated machines aiding manufacturing. The secret to our competitiveness is flexibility and high-quality services. For our customers nearby we can immediately replace the defective parts in their production lines. We have more than 15 years of experience providing this non-stop repair service. Founded in 1993, our company’s philosophy is to serve our clients and partners according to the highest standards, using the most up-to-date technologies.

Brass Parts by CNC Turning & Milling on machining centre Soochow Advance Industries Co., Ltd., (website: www.sai-parts.com) supplies custom OEM mechanical parts, industrial fasteners, screws, bolts, nuts, industrial fittings, electronic hardware by precision CNC machining, CNC turning, CNC milling, CNC engineering.

Aluminium Components by CNC Milling on Machining centre Soochow Advance Industries Co., Ltd., (website: www.sai-parts.com) supplies custom OEM mechanical parts, industrial fasteners, screws, bolts, nuts, industrial fittings, electronic hardware by precision CNC machining, CNC turning, CNC milling, CNC engineering.

Precision CNC Milled Parts manufactured by CNC machining centre Soochow Advance Industries Co., Ltd., (website: www.sai-parts.com) supplies custom OEM mechanical parts, industrial fasteners, screws, bolts, nuts, industrial fittings, electronic hardware by precision CNC machining, CNC turning, CNC milling, CNC engineering.

CNC Milled Components manufactured by CNC machining centre Soochow Advance Industries Co., Ltd., (website: www.sai-parts.com) supplies custom OEM mechanical parts, industrial fasteners, screws, bolts, nuts, industrial fittings, electronic hardware by precision CNC machining, CNC turning, CNC milling, CNC engineering.

Aluminum Milling Components by CNC machining centre Soochow Advance Industries Co., Ltd., (website: www.sai-parts.com) supplies custom OEM mechanical parts, industrial fasteners, screws, bolts, nuts, industrial fittings, electronic hardware by precision CNC machining, CNC turning, CNC milling, CNC engineering.

Machining according to drawing, from prototypes and unit batches to small and medium-sized production runs We specialize in serial production and machining of all components that require machining on lathes, milling machines, and machining centres.

The C 22 ensures the precise, cost effective and efficient production of parts. The numerous automation solutions enhance its range of application; individual configuration is easy thanks to the modular design. The Hermle engineers have essentially designed and created this machine with space in mind. With the most efficient footprint possible, the C 22 offers maximum efficiency. And it goes without saying that large components can be machined, too. Nonetheless, the C 22 is ultra compact and ensures the necessary clearance for 5-side/5-axis machining. Short process cycles, quick workflows and the highest possible machine dynamics: The C 22 is designed to machine complex geometries with high accuracy and small tolerances. The circular tool magazine is integrated into the base body of the machining centre and can house up to 65 cutters; additionally, it is possible – as with almost all HERMLE machining centres – to adjust the operating system to the user.

Designed for machining cubic parts up to 100 kg in weight, the C12 works in the most diverse applications compactly, precisely and dynamically. The C 12 is more than a match for larger models. Aside from its compact size, the main focus is on HERMLE's core competences precision, durability and dynamics. Designed as a 5-axis machining centre featuring the different spindle speeds and different interfaces, the ideal speed is available for almost every area of application. The C 12 can be equipped with two-piece ore compact spindles. All tool spindles can be replaced quickly and easily in case of failure. Thanks to the respective HERMLE set-ups, the C 12 also meets the ever increasing requirements placed on speed and precision. The C 12 machining centre additionally provides extensive options for more intricate applications.

5-axis/5-sided machining means the C 42 lends itself to be used in every application area. With traverse paths adapted to the workpiece size and perfectly designed for 5-axis applications, the C 42 is ideal wherever complex, close-tolerance components are required. This includes various applications in the tool and mould making, medical, aerospace, motorsport, machine sectors and other industries: The C 42 machining centre is at home in every area. The space-saving circular tool magazine integrated into the base body of the machine works according to the pick-up principle - thus enabling quick tool changes. In the standard version, the C 42 can hold 42 tools and can be extended to 192 pockets. The control panel can be easily adjusted to the respective user. Milling and turning in one clamping with the C 42 U MT dynamic model. Fully integrated rotary table that does not interfere with demanding milling processes and 5 axes simultaneously.

Scope of application: -For horizontal & vertical usage-suitable for CNC controlled milling machines & large machining centres -Clamping unmachined parts, saw-cut or flame-cut material by penetration of hardened, replaceable gripper elements into the workpiece -With the support jaws, unmachined parts in highly varied materials, or with complex geometries, can be clamped securely -Gripper studs suitable for materials with a strength of up toapprox. 1000N/mm² Product features: -High versatility – the modular clamping system combines practically all the possibilities of our tried-and-tested models -Fully compatible with the accessories of the LC/TC 160 series, for example gripper studs, universal gripper set & pull down sets -Grounded sides so that all sides can be used High-pressure spindle with mech. force amplifier for the safe clamping of raw parts in combination with gripping & pull down spring function -Lost clamping margin 8 mm with pull-down, 3 mm with GRIPPER

Scope of application: -Horizontal installation – suitable for vertical CNC-controlled milling machines -For automation of machining centres – particularly suitable for batch production -The hydraulic spindle also enables the use of support jaws with which a wide range of unmachined parts, from flame-cut and sawn materials through to complex castings, can be clamped securely and economically. Suitable for materials with a strength of up to approx. 1000 N/mm². Product features: -Extreme accuracy for your machining -The clamping force is generated via the pressure from a hydraulic unit with a hydraulic clamping stroke of up to 4.5 mm -The clamping force is steplessly adjusted by regulating the hydraulic pressure on the hydraulic unit. A hand crank is provided for coarse adjustment of the clamping range -The spindle contains a single-acting hydraulic piston and an additional Belleville spring assembly

Scope of application: -Horizontal installation – suitable for vertical CNC-controlled milling machines -For automation of machining centres – particularly suitable for batch production Product features: -Extreme accuracy for your machining -The clamping force is generated via the pressure from a hydraulic unit with a hydraulic clamping stroke of up to 4.5 mm -The clamping force is steplessly adjusted by regulating the hydraulic pressure on the hydraulic unit. A hand crank is provided for coarse adjustment of the clamping range -The spindle contains a single-acting hydraulic piston and an additional Belleville spring assembly