Quality control software - Import export

- Unique control software for complete integration, fast communication between work areas and synchronized positioning accuracy down to a few micrometers for the most complex, high-value-added products. - Servomotor-controlled upper and lower unwind/rewind. - Cutting speed up to a maximum of 56 m/minute. - Laser integration on request, or for specific product requirements that cannot be met by conventional tools. - Closed-loop tension management with integrated sensors on all our unwinders/rewinders. - Configurable from 3 stations; widths from 10″ (250 mm) to 30″ 750 mm. - Stations equipped with independently controlled servomotors, strictest tolerances in the industry. - Operator console with touch-screen option. - Material savings with label mode. - CCD cameras Dedicated to processes fully integrated with our control software. - CE quality.

ITALGEAR has long promoted grounding as the most effective gear finishing for Gleason bevel helical gears and takes pride in using the latest gear grinding machine from Gleason and Klingelnberg Oerlikon. The Tooth Contact Anlalisys (TCA) to obtain the optimal motion graph curves of the bevel helical gear that will generate the lowest noise and the highest precision once in operation is developed by ITALGEAR engineers through the use of specific software like CAGE and Kimos. Quality controls are performed by software’s like GAGE and Komet throughout the entire process in order to replicate precisely the mathematical model of the tooth profile.

Control room application mPilot is a control room application for Mahlo equipment. The software allows the user to configure up to ten Mahlo devices with one control centre. Individually selected data of several devices are clearly arranged. The innovative control tool supports production and shift managers in handling their daily business as efficiently as possible. Key elements Display of running processes of up to ten Mahlo machines Job control (configure jobs and recipes) Configuration of product lines and machines Alarm management (current and historical warnings) Various communication protocols (OPC UA, OPC DA, Modbus TCP, Profibus, Profinet, Ethernet/IP) Start of predefined jobs (only with mCockpit)

The core sampler can be used to take samples of bulk materials which can easily become stuck or settle during sampling due to their particle form. In comparison to standard all-layer samplers for bulk materials, the two-part core sampler has no gap dimensions in which the medium can become stuck while it is being removed. This makes it possible to take a proper sample of powders and granulates through multiple layers, for example glass balls or metal powders. Depending on the size, the stainless steel sampler can be used for a wide range of different containers, for example big bags or small containers. The bulk material sampler takes a representative core sample and is ideal for use in various laboratory and industrial applications.

It is possible to take multiple samples from bulk goods with this sampler quickly and easily. Emptying has been greatly simplified and in this model takes place via the tip. The advantage: The sample can be emptied directly into the sample container without having to disassemble the EasySampler, in order to obtain a mixed sample for instance. The bulk material must be free-flowing or self-flowing.

All parts coming into contact with the sample medium are made of pure white PTFE. Completely inert against all substances (with the exception of elementary fluoride). The rod is stabilised with a steel core which is completely encapsulated in PTFE. The 60 cm long rod can be extended to 120 cm by adding another component. The scoop PTFE with 10 ml has a strong rod with a length of 155 mm.

The scratcher is a special sampler for powders and granules that do not flow freely. The sample is transferred to the closable inner tube using a scraper. Sliding PTFE separators are used to divide the inner tube into different zones. The separators also prevent the sample from being mixed.

The SiloPicker is ideal for taking bulk goods samples from silos. Using the extension rods, samples can be taken from depths down to 3.5 m. The insertion depth depends on the density of the bulk goods.

The sample containers sterile are sterilised by irradiation and correspond to a sterility assurance level Sterile SAL 10-3 (according to ISO 11137) inside. The handy and universally applicable sample jar is easy to fill, smooth-walled and free of undercuts, therefore it can be emptied completely. It is an excellent universal container for all liquid and solid contents. The attached lid of the sample container can be opened with one hand and fixed at a 90° angle. This leaves the other hand free to take samples. Liquid/condensate in the lid runs into a collecting channel integrated in the lid, nothing is lost, nothing can drip off. The sample boxes are closed while hot during production. Due to this process, the sample boxes close absolutely tightly, as the lid and box adapt optimally during the cooling process. The sample container made of PP is highly transparent, the contents of the container can be easily recognised.

Sampler for powder in the pharma area, made of stainless steel AISI 316L, material 1.4404. The especially slender tip can be inserted easily and deeply in order to take the sample. The conical inlet of the tip allows the collection of either very small or larger quantities. StickProof is constructed in one piece without edges, grooves or crevices for perfect and easy cleaning. The sample can be filled directly into the sampling bag from the outlet end. Fasten the bag with a sturdy clamp.

Transportable, hose pump for liquids, independent of mains power. Ideal for sampling from barrels, tanks, wells, water separators and sewage and purification systems. Vampire is packed in a handy transport case with: drive unit, two rechargeable batteries, battery charger, LED lamp, bottle holder, bottle LDPE 250 ml, hose pump and 5 m hose made of PE.

Meat sampler for taking bacteriological samples from the surfaces of dead animals in slaughterhouses and in butchers‘ shops (cattle, pigs, sheep, goats and horses). The BeefSteaker is used to cut out a 25 mm round sample from the animal‘s skin. The stainless steel AISI 420 cutter allows the sample to be cut out easily. The BeefSteaker can also be used for other sampling purposes (histology, medicine, food and semi-luxury articles, cheese factories, agriculture). The BeefSteaker can be steam-sterilised or flamed. A hole in the crown prevents air compression and is used for ejecting the sample.

Sampler for deep-frozen and semi-solid substances products in the food industry. The sharp sawing crown of the very robust hollow borer rapidly cuts into the sample. A cylindrical sample (cross-sectional sample) of up to 20 cm can be cut out. Ice borer consisting of three parts: Borer, borer head for use in conventional drills and rod for pressing the cylindrical sample out of the borer head.

Sampler for ground water samples from wells, pits and other sources. Fits all normal well shafts with control openings to Ø 2", without tilting or getting stuck. Ultra pure materials guarantee the highest degree of sample purity. Easy to clean thanks to rounded edges and threads.

The valve is opened with the thumb to empty the sample. Sampler for thin to viscous liquids. Easy use with one-handed operation. With discharge funnel for safe filling of the sample bottles.

Sampling tube manufactured in a clean room specially designed for disposable use. Due to the blue colour, it is also perfect for use in the food, animal feed and pharmaceutical industries. The scaled sample container can be used for an exact measurement. After sampling, the container can be closed and is leakproof. The closed handle structure ensures secure handling. The sample container is available with 50 ml, 100 ml or 250 ml content. Depending on the design, container openings can be sampled from a diameter of 52 mm (2" barrel opening), 65 mm or 85 mm. This makes DispoDipper ideal for extracting samples from barrels, canisters and other containers. DispoDipper is completely manufactured in one piece and can be used for sampling and subsequent transport of the sample in one device. In this way, cross-contamination or sample impurities are impossible.

The drill head for carcass sampling has a hexagonal socket for bit holders or chucks, suitable for all commonly used cordless screwdrivers or drilling machines. Meat sampler for microbiological sampling of carcass surfaces. Slaughtering businesses (slaughterhouses, butcher's shops, etc.) are obligated as part of operational process control and for monitoring of slaughter hygiene to conduct regular microbiological examinations of carcasses for cattle, hogs, sheep, goats and horses, etc. The samplers for carcass sampling are similar to a cork drill. They can be used in the punch process (a destructive process, also called the cork drill or excision process) to remove a circular sample of tissue of 5 cm² from the surface. After the punch sample is cut out, it is removed from the carcass with a scalpel and tweezers.

Pendulum cup made of stainless steel V2A (1.4301) with extra-long, closed handle. The sample cup has no openings or undercuts up to an immersion depth of approx. 500 mm. The closed design of the shaft makes the scoop cup particularly suitable for sampling well water, sludge, waste water, liquid manure or similar. The sampler is particularly suitable for taking samples from basins, tanks, shafts, open bodies of water, etc. With the length-adjustable telescopic aluminium rods, sampling depths of up to 6 m can be achieved. The TeleSchöpfer telescopic rod with tools is a versatile sampling system. The interchangeable tools (angle cup, pendulum cup, bottle holder, stainless steel cup and landing net) are suitable for a wide range of applications. The tools are firmly connected to the telescopic rod by a practical snap connection.

Robust pendulum cup made of stainless steel V2A (1.4301) for industry and water treatment. The cup automatically swings into the horizontal position. This means that nothing can spill. The small diameter (Ø 130 mm) also makes it suitable for deep and narrow shafts. Particularly suitable for sampling from basins, tanks, shafts, open water etc. Sampling depths of up to 6 m can be achieved with the length-adjustable aluminium telescopic rods. The TeleSchöpfer telescopic rod with tools is a versatile sampling system. The interchangeable tools (angle cup, pendulum cup, bottle holder, stainless steel cup and landing net) are suitable for a wide range of applications. The tools are firmly connected to the telescopic rod by a practical snap connection.

Sterilisable pendulum beaker made of stainless steel V2A (1.4301) for industry and water treatment. Beaker with scraping edge, capacity 1000 ml. Ideal for powders, granulates, pastes and slurries. Particularly suitable for sampling from basins, tanks, shafts, open water etc. Sample depths of up to 6 m can be reached with the length-adjustable aluminium telescopic rods. The TeleSchöpfer telescopic rod with tools is a versatile sampling system. The interchangeable tools (angle cup, pendulum cup, bottle holder, stainless steel cup and landing net) are suitable for a wide range of applications. The tools are firmly connected to the telescopic rod by a practical snap connection.

All-layer sampler, with open inner tube, no separate chambers, and large sampling volume. For all-layer samples through all the layers of the sample.

Multi sampler with several closed chambers, for multi point sampling from several predetermined sampling depths. Bürkle zone samplers are used for taking samples of bulk goods of any kind. The big advantage of zone samplers is that all-layer samples can be collected from all layers of the container. Various bulk goods can be collected with the lances, from the finest powder to large grains such as corn or nuts. The zone samplers are available in different lengths. 55 cm (only Multi, Uno and All-layer sampler) especially suitable for sacks, 85 cm long (especially for barrels, tubs, mixed containers) and 150 cm as well as 250 cm (only Jumbo sampler) for big bags, silos, tanks. Safe and reliable sampling is made even easier with useful special accessories such as sealing sleeves, Quali-Paper, cleaning brushes, emptying devices and close-it control seals. The zone samplers are available in different models for different sampling tasks.

Uno sampler made of stainless steel AISI 316L (1.4404)/PTFE with a closed sample chamber for point sampling from a predetermined sampling depth. Bürkle zone samplers are used for taking samples of bulk goods of any kind. The big advantage of zone samplers is that all-layer samples can be collected from all layers of the container. Various bulk goods can be collected with the lances, from the finest powder to large grains such as corn or nuts. The zone samplers are available in different lengths. 55 cm (only Multi, Uno and All-layer sampler) especially suitable for sacks, 85 cm long (especially for barrels, tubs, mixed containers) and 150 cm as well as 250 cm (only Jumbo sampler) for big bags, silos, tanks. Safe and reliable sampling is made even easier with useful special accessories such as sealing sleeves, Quali-Paper, cleaning brushes, emptying devices and close-it control seals. The zone samplers are available in different models for different sampling tasks.

The all-layer drill is a special zone collector specifically designed for heavily compacted substances. Often it is very difficult or impossible with conventional zone collectors to penetrate media of this type and take a sample extending through all layers. By contrast, the drilling blades of the all-layer drill burrow easily and quickly to the required depth without expending any great force. This makes it easy to take samples of media, even those with high density, and every type of highly compacted powders and granulates. The all-layer drill thus allows you to take a representative sample through all the layers, even with greatly compressed media.It is ideal for larger containers, mixed containers, big bags, etc. in the building materials, chemical, pharmaceutical, food and luxury items industries.

Quality assurance starts with the inspection of incoming goods! An all-layer sample of bulk goods is no longer a problem with PowderProof®, the sampler for powders and granules. PowderProof® is the practically proven professional solution for mobile sampling of powders and granules. Different lances and augers can be attached to the robust drive unit and swapped without any problems. This modular design makes PowderProof® a versatile instrument for sampling powders and granules from drums, barrels, bags or sacks. Safe and reliable sampling is made even easier with useful accessories such as basket-enclosed bottles, sample bags and close-it control seals. PowderProof® with lance for horizontal use, such as sampling from sacks, with lance for vertical use, for sampling from open containers such as barrels, drums or bags.

If bulk goods are transported over long distances (in trucks, railway goods wagons), separation may occur. Taking the sample just from the surface therefore leads to the wrong result. Representative samples from all layers of the silo can be taken with the SiloDrill. The SiloDrill fits through all standard openings with its diameter of 90 mm.

The Novartos Multi has 14 sample chambers for up to seven sample zones for an all-layer sample. Novartos the Pharma zone sampler for sampling according to FDA guidelines for Unit-Dose-Sampling. It is now possible to withdraw a double-sample without inserting the lance repeatedly into the bulk material. Mixing is mainly prevented in this way. One significant advantage of Novartos is the easy cleaning. Complete filling and emptying of sample chambers has been improved substantially using computer-optimised geometry. There are no crevices or dead spaces where sampling residues can collect. - Novartos Uno for targeted sampling - Novartos Multi enables all-layer samples

Universal powder and granules sampler made of stainless steel AISI 316L (1.4404). Developed initially for milk powder samples, conforms to standards of DIN and IDF (International Dairy Federation). The collector is inserted into bags or casks and the sample is removed using a semi-circular profile lance.

The core sampler QuickPicker is particularly suitable in the event that bulk goods are taken directly from sacks or bags and have to be filled into the original sampling bottle directly. QuickPicker is uncomplicated in its use and cleaning. No undercuts or edges mean no sample residues which could falsify subsequent samples. It is therefore ideal for quality control. The sampler QuickPicker is delivered complete with two 250 ml PE sample bottles and with a cleaning brush.