Food processing - Import export

CHARACTERISTICS OF THE MACHINES: -Production line consisting of six stations: oTray loader. oContainer dispenser. oCandy dispenser. oCooling tunnel. oCustard dosing unit. oThermosealing unit. -At the beginning of the line we manually place the trays in the loader. -In the next module, the dispenser automatically places the flan containers in the different positions of the tray. -The next unit is a dosing unit with which the caramel is dosed at a temperature of 170°C. -The trays pass through a tunnel with several fans to cool the caramel. -Afterwards we dose the custard. -Finally the unit for thermo-sealing the containers. ADVANTAGES: -Automated production for high volume production. -Six preparations are completed in a reduced space. -Safety in the work process.

PRODUCT: -Panettone 18cm in diameter and 22cm high. -The dulce de leche is injected hot. CHARACTERISTICS OF THE MACHINE: -Injector adapted to the dimensions of the product with precise injection regulation. -The whole injector block, including the tank, nozzles and needles, is located inside a heated tank that keeps the product at a constant temperature of 40ºC. -Smooth belt conveyor with markings to place the panettones by hand and a scraper at the end to clean any remaining dough. -The machine injects four panettones at the same time and the injection is driven by a servomotor. ADVANTAGES: -Ease of use. The operator places the panettones on the marked belt and collects them at the end of the process. -Quick and easy cleaning thanks to the scraper and the removable head for complete cleaning and disinfection. -Safety in the working process. -Production increase: 400% depending on working conditions and parameters.

MACHINE CHARACTERISTICS: -Production line consisting of three stations: oInjector with three rows of nozzles to inject 27 croissants simultaneously, and with three needles per nozzle so that the product is well distributed. oGelatine station that impregnates the croissants with gelatine. oTopping unit with ribbon for the chocolate chips to fall onto the product and get stuck in the gelatine layer. -Injection quantity and injection speed are set on the screen, allowing a more precise adjustment. -Between the injection belt and the gelatine belt, which is made up of cords, there is a transfer belt so that the croissants fall correctly in position and without turning, and are stacked for the gelatine shower. ADVANTAGES -Automated production for high volume production. -Three processes are completed in a reduced space.

-INJECTOR MACHINE FOR FILLING cream, chocolate, jam, marmalade, dulce de leche, etc. into muffins, muffins, croissants and other bakery products in the same baking tray, avoiding unnecessary handling of the product. -For medium and large productions depending on the degree of automation of the bakery. 170-230 trays/h, approx. -Fully automatic: tray advancement, positioning for filling and tray outfeed. -The volumetric dosing of the product is exact and guarantees the same dose in all the injector needles. -The dosing control allows a very accurate weight regulation and the ease of working with a wide variety of fillings. -Different configuration elements of the machine can be modified according to the customer's needs: number of injection nozzles and distance between them, special injection needles, width of special trays, etc.

CLEANLY DOSES AND INJECTS FOOD MASSES OF DIFFERENT DENSITIES AND CHARACTERISTICS: viscous, liquid, soft, creamy, dense, sugary, etc. THE MIXTURE CAN HAVE SOLID PARTICLES INCORPORATED. For small and medium productions, although they can also be integrated into a working line or conveyor to achieve a higher degree of automation. IDEAL FOR DISPENSING PRODUCTS SUCH AS: muffins, plum-cakes, tartlets, custards, jams, sauces, fruit fillings, delicate fillings such as mousse, salad dressings, soups, Russian salad, creams with cereals, dairy products, etc. A WIDE RANGE OF ACCESSORIES AND DOSING OUTPUTS provide versatility when working with different products efficiently: mould conveyor, hose and hand gun, transfer pump, rotary cutting gun, injector nozzles, elevator, etc., elements that will make your work more precise.

PRODUCT TO BE DOSED -Rice with hot milk at 70-80 ºC (liquid with solids). Chips at 70-80 ºC. -Neither of the two products can drip after dosing so as not to dirty the edge of the container. -Moulds of different diameters placed on a tray. MACHINE CHARACTERISTICS -Dosing machine with conveyor for trays with 4 outlets. -Option of cancelling each of the outlets as required. -Possibility of modifying the distance between centres to adapt to the mould. -Nozzle with anti-drip system. -The operator places the tray with moulds at the beginning of the conveyor and picks it up full at the end. -Faster and more uniform production. -Easy product changeover. -Removable head for complete cleaning and disinfection. ADVANTAGES -Improved dosing and production optimisation. -Faster and more uniform product. -Easy product changeover. -Improved ergonomics for the operator.

PRODUCT -Rectangular pizzas. -The machine doses the tomato evenly over the entire surface of the pizza. -Oregano is then sprinkled over the tomato. CHARACTERISTICS OF THE MACHINE -Dosing machine with customised nozzles for depositing the required dose of tomato. -To spread the tomato, rollers are positioned to spread the sauce over the length and breadth of the dough surface. -The conveyor is designed to dose three pizzas at a time and increase production. -A topping unit is positioned downstream to spread the oregano with a system of rollers so that it is spread over the entire surface. ADVANTAGES -Improved dosage and optimisation of production. -Faster and more uniform product. -Better ergonomics for the operator.

•Machine adapted for coupling to the conveyor belt of a line already in operation. •The dosing head is cantilevered, and given the absence of its own conveyor, the structure of the chassis is reduced. •In this way we can move the machine, which has wheels, directly to the production line, so that the dosing head remains on the conveyor belt. •This is a benefit not only in terms of functionality and cleanliness, but also modularity, as the machine can be added to or removed from the production line as required and does not have to remain stationary.

CHARACTERISTICS OF THE MACHINE -The characteristic of the product, a doughnut with a hole in the centre, requires a distributed dosage in the mould. Each nozzle has a shower-shaped adapter, so that the dose is distributed in the mould. -The dosing nozzles are adapted to the mould dimensions. -Six doughnuts are dosed into each tray. -Smooth conveyor belt on which the silicone trays are manually placed. Guides place the trays in the correct position. -The belt must be kept clean during production, so a scraper is included at the end of the belt to clean any remaining dough. ADVANTAGES -Speed and increase in production, up to six times more. -Uniformity in dosing. -Removable head for complete cleaning and disinfection. We also avoid the staining of the trays and their subsequent cleaning. -The operator places the trays at the beginning of the conveyor and collects them full at the end.

-Conveyor with manual guides at the beginning of the belt that adjust the width of the trays. -For correct dosing, depending on the tray format, the dosing nozzles have adapters to be able to dose at the desired point or plugs inside the tank in case it is necessary to cancel an outlet.

Units to apply topping such as chocolate pieces, sugar, peanuts, hazelnuts, grated coconut, almonds and granules on the already dosed product. -Very flexible machine, adapts to all types of topping. It works multi-product. -The topping is deposited in an outlet hopper and moves along a belt until it falls through funnels and remains on top of the product. A screed would maintain a homogeneous measure of the product on the belt. This system favours the regular depositing of the fragments throughout the product. Adjustable output speed and product flow. -There are 3 ways to adjust the dosage: -By the flusher to the deposit (mechanical). -By the speed of the belt with sugar (electronic). -By time of movement of the belt. -Modifications can be made by touch screen with different programmes depending on the product. -Machine that works as an independent unit. A conveyor is added and it works autonomously.

PRODUCT: -Diversity and complexity of products: -Living element: variable volume and shape. -Delicate and fragile: easy to damage during handling. Coated with gelatine, chocolate, etc. -Unsteady: Lightweight, easily dislodged. CHARACTERISTICS OF THE MACHINES: -Versatile production line that can operate with different types of trays and papers. -An Omron technology robot arm allows us to increase the versatility and efficiency of the whole line, as the same robot can work with different tray formats. -A dispenser for muffin and fiancée capsules that places the capsules on the tray. -A muffin dispenser with seven nozzles, with volumetric dose regulation. -Two interchangeable seed dispensers. ADVANTAGES -Uniformity of the product. -The automation of the whole allows us to obtain a production of approximately 8,400 macarons/hour or more than 8,000 units/hour in muffins, madeleines or financée.

PRODUCT Elongated biscuit made of spongy dough with almond strips on the surface. Deposited in 450x900mm trays with 7 pieces per tray. The biscuit expands in the oven. CHARACTERISTICS OF THE MACHINES: -Production line composed of two stations: oGTF biscuit and biscuit dough dosing and forming machine. oTape topping unit. -The operator places the tray with moulds at the beginning of the conveyor and picks it up full at the end. -Afterwards he places it on the baking trolley. -Excess almond that has not stuck to the biscuit is recovered. -Moulds can be changed to make products with different number of fixed or rotating nozzles; smooth or curled. -Option to make other types of products in semi-liquid or hard dough. ADVANTAGES -Improved dosage, uniform pieces, faster production. -The dough does not degas. -Better ergonomics for the operator. -Removable head allowing complete cleaning and disinfection.

-INJECTOR MACHINE FOR FILLING cream, chocolate, jam, marmalade, dulce de leche, etc. into muffins, muffins, croissants and other bakery products in the same baking tray, avoiding unnecessary handling of the product. -Exact and easily adjustable volumetric dosage. -It replaces manual filling processes with great advantage: it is faster, more comfortable, more precise, it does not damage the dough, the machine does not drip and the trays do not get dirty. It turns a slow process into a semi-automatic process. -By simply placing your foot on the electric pedal, we fill a row of muffins in the tray. -The tray feed is manual. -It can be cleaned in one minute and takes up minimal space.

PRODUCT: -Lasagne with respective layers of pasta, bolognese, béchamel and cheese on top. -Two product sizes. MACHINE CHARACTERISTICS: -Three distinct zones connected by conveyor belts: oCutting area for the pasta sheet, placed by the operators in the moulds. oDosing area with five multi-purpose dosing machines, alternately positioned to apply the different layers of the lasagne. Volumetric dosing, equipped with servomotor for a homogeneous dosage. o Spun cheese dosing area. -From the control panel and by means of a touch screen we configure the speeds and accelerations of each belt to comply with the desired production. ADVANTAGES -Automated production for high volume processing. -All the processes are completed in a reduced space. -The entire line is easily disassembled for easy and effective cleaning, and its components are suitable for cleaning with pressurised water.

•Automatic and modular workstations for the production of muffins, cupcakes and other bakery products. •Modular lines consist of a series of machines prepared to flexibly meet your requirements. Mono-production or multi-production, mid-range or industrial, depending on your needs. •By studying your product and desired output we can create a workstation to suit your needs. The configurations are very versatile, allowing to extend the working line to increase production or diversify the product. •MODULES: Tray Loader + Capsuling Machine + Muffin Dispenser / Cupcake Dispenser / Pastry Dispenser + Topping Dispenser + Injector of already baked product. •The technical specifications vary depending on the modules and the final configuration of the line, please ask for a personalised quotation for the details of your desired line.

-Automatic DA dosing machine for 40 cm wide trays. -Due to lack of space in the bakery, one end of the conveyor can be folded down.

Food 4 Future is the platform to discover the latest innovations and trends that are driving the transformation of the food industry such as 4.0 technologies, healthy eating, sustainable and efficient food production, or the fight against climate change.

Guarantee of light comfort and durability The PTF series LED tubular display is a luminaire with a steel body stainless, designed to withstand demanding environments, with a high level of tightness and an IP69K rating, an K08 protection level It works in environments with water, dust, moisture and corrosion. It implements SMD LED technology, wich through its specialized lens, allows you confers high light comfort and a uniformity far superior to the desig conventional LED. It is a lasting lighting in fermentation zones and cleaning, farms, livestock and food processing.

Ultrathin design, clean and durable The CDS series LED Design & Food high bay is the most attractive solution for use in food processing environments open to the public and other areas, where a design luminaire or certification is required according to NSF standards. Its optical closures has the requirement 'without glass' for food areas. Made by alloy alumium, with a very defined and quality finish, its angle down without grooves and its stainless Steel screws that are not exposed to corrosión, ensure that no residue will remain after washing. NF2L757DR Japanese technology of high efficiency and sustainability. The CDS-T LED high bay adopts SMD LED technology through the use of specialized lenses with IK10 protection. All of them meet the requirement of “Without glass”, a necessary safety element in food processing.

Paint with preservative against the growth of bacteria, germs, fungi, algae, etc. about the painting film. It is effective in the 99.99% in the control and spread of germs and bacteria about the painting film. Containing silver ions. Paint specially formulated to being used in interior or exterior, especially in Sport facilities, swimming pools rooms and locker rooms. Markets, food processing industries and warehouses. Hospitals, operations and surgery rooms. Schools, nurseries, children playgrounds.

This 10-liter HPP laboratory machine works with the same working parameters as the rest of its siblings, including the same cycle time. Its inner diameter is 135 mm (5.3 inches) and its inner capacity is 9.5 liters, allowing food products to be processed in their final format and package. This permits to test not only the taste and duration of the products, but also the look and real behavior of the packages. Though it has a small size, it can be used for real industrial production.

The inner diameter of this machine is 210 mm. It can produce 250 kg/h with its 45 kW pumping system. The external protections are independent from the machine and will be adapted the user’s needs. Automatic basket input and output.

This 25-liter inner capacity and 165 mm inner diameter has a production of 100kg/h, depending on the package format. It is the ideal machine size for starting a new product or new business. The vessel is horizontal and wire-wound as the rest of the range. Its external protection hangs from the machine, allowing an easy transport and installation. It has a weight of 11 ton.

The inner diameter of this model is 340 mm, and the vessel capacity is 300 liter. The external protection of the machine is independent from the machine and can be adapted the the real layout of the customer. This machine can be installed with one, two or three 90-kW pumping units each one, being the production capacity 900, 1300 and 1500 kg/h respectively. The input and output of the baskets is automatic, and as the rest of the range, counts on the latest advances in connectivity and data base. The machine is made in Spain with 100% European steels and first-class north American pressure intensifiers.