KOMAX HOLDING AG

MicroLab 30 is designed for creating micrographs of terminals up to a diameter of 10 mm. Processing can be done in less than thirty seconds thanks to the intuitive control system and the optimized arrangement of the cutting and polishing module. An integrated line laser simplifies the determination of the microsection position. The autonomous preparation, evaluation and documentation modules that are part of the lab operate independently of each other and enable a complete on-site analysis. A standardized holder positions the sample without having to re-clamp it. The concentric arrangement of the saw blade and polishing wheel enable an optimum process sequence. Reproducible micrograph preparation is assured by the two step motors that serve as a multi-axial feed control system. The mobile MicroLab 30 requires very minimal maintenance.

This fully automatic crimping machine stands out from the rest for the high daily productivity it achieves through short changeover times and high availability. This thoroughly tried-and-tested machine is also available with a belt drive. That means optimum force transmission and increased output for long and difficult to process conductors. A supplementary unit that is ideal for a broad processing range. The Komax Gamma 333 PC and PC-B are flexible fully automatic crimping machines offering a variety of efficient processing capabilities. Depending on requirements, these machines can apply two-ended crimp contacts and end sleeves for strands, as well as double crimp connections with three different contacts or seals and sleeves to one end of the cable. Tinning and ink-jet marking are two further options. These models can integrate customer-specific applications like MIL crimping, welding or compaction for a further diversification of production.

The Komax bt 752 crimping press delivers three processes in a single device: stripping, seal loading and crimping. Reliability and top production performance coupled with the user friendly TopTouch interface are the features that make this semi-automatic device such a compelling product. Quality monitored crimping of single and multi-conductor cables is no problem with the semi-automatic bt 752 crimp press, not even when ultra-short stripping lengths are involved. Standard commercial crimping tools (left contact feed) can be used for processing. The controls are on a color touch screen and available in several different languages. System operation is fast, logical and symbol-based with the TopTouch user interface.

High-performance, even for small cross-sections. Cutting force, high volume output and advanced sensor technology make the Kappa machines the number one choice for automated cutting and stripping, even for smaller wire cross-sections. The machines can be used very efficiently thanks to their simple, intuitive control elements. The Kappa product family stands out thanks to its extremely broad processing range. Its intuitive and simple operation and controls allow you to easily set up even difficult-to-process materials, with extremely fast tool-free changeover to new types of wires. The intuitive TopTouch operating software guides the user through the process logically. During production, operators have maximum transparency thanks to simple adjustment settings for important parameters. This makes the Kappa machines especially intuitive and safe to operate.

High-performance, even for small cross-sections. Cutting force, high volume output and advanced sensor technology make the Kappa machines the number one choice for automated cutting and stripping, even for smaller wire cross-sections. The machines can be used very efficiently thanks to their simple, intuitive control elements. The Kappa product family stands out thanks to its extremely broad processing range. Its intuitive and simple operation and controls allow you to easily set up even difficult-to-process materials, with extremely fast tool-free changeover to new types of wires. The intuitive TopTouch operating software guides the user through the process logically. During production, operators have maximum transparency thanks to simple adjustment settings for important parameters. This makes the Kappa machines especially intuitive and safe to operate.

The Kappa 331 is a modular cut and strip machine with a rotating blade module. Round, multilayered cables – with and without shielding – are precisely stripped in multiple steps. The machine can be changed over quickly, making it ideal for flexible use. The Kappa 331 automatic cut and strip machine is used for round conductors with a cross section of 0.22 to 35 mm² (AWG23 – AWG2) and for specific applications up to 50 mm². It performs full and partial pull-off operations on individual layers and strips the outer jackets from jacketed cables with outside diameters of up to 16 mm that are with or without shielding. The high efficiency results from the flexible configuration possibilities and the short conversion times. The Kappa 331 is ideal for work environments with highly diverse products made in large and small batches. Powerful belt or roller drives transmit forces in an optimum way for the widest various of jackets.

With its extra large mounting surface, the Alpha 356 has room for up to seven processing modules. This machine is ideal if you need increased flexibility or have complex processes. Along with the most frequent standard processes of crimping and seal loading, you can obtain a large variety of processing modules such as: fluxing/tinning, twisting the ends of wires, fitting with insulating sleeves and crimping modules for the widest variety of contacts types, ultrasonic or resistance welding modules. You can integrate customer-specific processing stations easily with the ultra-flexible TopWin software.

Top quality processing over a uniquely broad range of cross sections. This fully automatic crimping machine excels in simplicity of operation and flexibility. No matter what the task, from double side crimping to twisting, fluxing and tinning, the Gamma 255 carries it out with compelling process control and minimal changeover times. In spite of its compactness, this device has fully integrated quality-monitoring and feed systems as part of its standard equipment. The Komax Gamma 255 is a flexible fully automatic crimping machine for efficient wire processing. It processes cross sections in a range from 0.0123mm²/AWG36 to 2.5mm²/AWG14 in excellent quality. It is compatible with all commercially available applications. It also handles double side crimped wires as short as 20mm.

The Kappa 350 belong to the latest generation of automatic cutting and stripping machines. This model is compelling in the extremely broad range of processing they cover. With the simple, flexible touch controls, even difficult to process materials can be set up quickly and easily. The conversion to new types of cables can be done without tools so it is ultra-fast. This powerhouse with its double-blade principle is designed for processing round conductors with a cross section of up to 120mm² and a maximum outside diameter of up to 35mm. The powerful belt drive ensures gentle processing across the entire cross section range. The sensors are combined with a length measuring encoder to provide optimum process monitoring and accuracy. Zero-cuts are automatically minimized.

The Alpha 477 fully automatic double crimping machine allows you to process two different wires simultaneously to produce your choice of double crimp or single wires. With four processing stations at the lead termination and two at the trailing end, you have a large number of possible processes at your command. The two wire drives are fitted with highly dynamic AC-servo axes and an integrated anti-slip system. With this sophisticated handling technology, two wires can be fed in parallel and their ends cut to length and terminated in a controlled process. Wires are handled gently throughout. For example, the gripping force exerted on the two wires can be programmed separately and saved for each wire. The two wires are brought together in the double gripper module, where double crimps can be produced either side by side or one above the other.