Germany
Manufacturer/ Producer
Germany
Manually controlled systems In manual systems, goods are moved through the system by hand or using a chain hoist. A hardware controller is used to set and monitor the individual bath parameters. Upon request, a small PLC can be installed for regulation and logging purposes. The electroplater sets the exposure time for the individual baths on each bath. The quality of the individual process steps, and therefore the parts themselves, is therefore greatly dependent on the precision of system personnel. Manual systems are used when semi- or fully automated operation would not be reasonable from an economic or technological standpoint.
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Automatically controlled systems In automated systems, parts are moved through the plant using a hoist in a fully-automatic, PLC controlled process. The bath parameters, the exposure time for parts in the baths, and the process steps are all saved in the PLC. The system runs through the process fully automatically. Operating personnel are primarily responsible for monitoring the system. Fully automated systems can significantly optimize manufacturing processes for small and large-scale series production through precision and economic efficiency (consumption quantities, energy management).
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Specialized systems Our main focus, and our core area of expertise, is developing and designing systems optimized around individual customer requirements. Whether these are process technology, safety-related, or quality assurance criteria – our broad production expertise from draft to assembly provides us with the best possible flexibility. We always consider all peripheral system equipment, such as water and media supply equipment, air supplies and exhaust systems, or specialized testing systems and associated documentation. Our systems are designed to provide the best possible energy and material efficiency.
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Supplementing material properties Whether it’s the automotive industry, medical technology, or machine construction: the demand for material and resource-saving development runs throughout many industries. New, lighter weight materials and new kinds of material combinations offer possible solutions. However, such solutions frequently require a specialized surface coating that balances material properties, technological requirements, and specialized operating conditions to be successful. This balancing act places high demands on system technology, which must ensure these key attributes for ever more complex components in perfectly controlled processes.
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Perfect combination Aluminum alloys, for example, have a number of properties – low weight, ease of processing, and high structural strength – which make them ideal for use in automotive construction. However, they are not corrosion- or wearresistant enough for some specialized applications. Surface finishing with a finely-tuned chemical nickel layer adds the perfect final touch to the material: corrosion- and wear-resistance with perfect contouring on the component surface. This process allows companies to significantly reduce the application of chemicals by combining several different measures. These include filter technologies, automatic nickel controllers, or ion exchanger flushing to extend service lives. Sophisticated energy management systems that intelligently control heating and cooling output and current consumption also improve system efficiency.
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Diversity meets experience Surface treating and coating processes are just as numerous as they are diverse. We develop customtailored systems for almost any application, taking into account customer process specifications: Electroplating and chemical coating of metal component Electroplating and chemical coating of plastic components Aqueous cleaning of metal components Cathodic dip coating Electropolishing stainless steel and copper components Etching and staining metal components Etching glass and ceramic
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Modern system technology helps ensure more efficient processes. This helps to increase system performance and optimize raw material consumption, while ensuring compliance with production specifications. We develop, build, and install systems for circuit board production worldwide, providing maintenance and replacement parts for most existing systems. Processes we have handled include treatment systems for circuit board plating lines (pattern and panel plating, including in reverse pulse plating technology), as well as systems using dipping basket technology for chemical treatment (including ENIG nickel/gold, ENEPIG nickel/palladium/gold, or immersion tin). We have designed lines ranging from multi-row lines with hoists, including for double goods carriers, and integrating automatic loading and unloading stations with customized frame and chamber solutions.
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By specially coordinating goods movements, LNG terminals, and shaker technology, even the smallest drill holes can be optimally flushed and coated. Specialized system technology ensures optimal layer thickness distribution, on both a micro and macro level. By continuously monitoring all process parameters, such as temperatures, flow rates, conductance, pH levels, shaker function, and processing time, we are able to achieve an error rate of almost 0 ppm.
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Engineering-processes in aviation are among the most challenging we handle. Complex components for extreme applications and increasing requirements for material and energy efficiency shape development and manufacturing. The lowest possible material consumption, with maximum mechanical resistance: this is the central challenge we face when designing aviation solutions. At the same time, we must ensure compliance with demanding quality and safety standards, as well as customer specifications. Against this background, surface treatment and finishing processes, and testing safety-critical components, are becoming more and more important in the production process. Thanks to diverse system developments for leading manufacturers and suppliers, we have a broad understanding of the unique requirements of the industry.
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Engineering-processes in aviation are among the most challenging we handle. Complex components for extreme applications and increasing requirements for material and energy efficiency shape development and manufacturing. Manufacturing precision components demands perfection in each individual production step. We support the entire production process with systems for all chemical and electroplating processes (including degreasing, etching, staining, hard chromium plating, nickel coating) and selected testing processes – from design to installation and maintenance. Almost all of our orders involve implementing complex and highly individual customer requirements. This results in custom-tailored, specialized solutions reflecting not only our experience and high commitment to quality, but also our profound flexibility.
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Neumarkter Strasse 40
90584 Allersberg - Germany
Germany
Plasma systems from Diener electronic have long since established themselves in a wide variety of industrial sectors. With the PlasmaBeam PC atmospheric pressure plasma system, you can rely on modern and future-proof plasma jet technology under atmospheric pressure. Due to the treatment width of 8 - 10 mm, substrates can be precisely treated locally. PlasmaBeam technology can be used for inline processes. With the help of robots, 2 or 3-dimensional surfaces can be treated. PlasmaBeam enables local surface cleaning without masking the rest of the surface. For example, cleaning before wire bonding and various processes in the electronics industry. Furthermore, the PlasmaBeam PC is suitable as a pre-treatment device for the following processes: Gluing, bonding, printing, laminating, soldering, welding, flocking. The following surfaces can be treated with PlasmaBeam: Plastics, rubber, metal, glass, ceramics, hybrid materials.
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Plasma systems from Diener electronic have long since established themselves in a wide range of industrial sectors. With the Tetra 1440 low-pressure plasma system, you can rely on modern and future-proof cold plasma technology in a vacuum. The chamber volume of approx. 1440 litres of this plasma system offers enough space to serve series production. Low pressure plasma treatment is a proven technique for controlled ultra-fine cleaning, adhesion enhancement (activation and etching) and coating of thin films on substrate surfaces. Plasma is generated by applying high-frequency voltage in the vacuum chamber. In the process, the process gas introduced there is ionised. Fields of application: VOC-free cleaning of organic residues Activation before painting, gluing, potting, ... Etching of PTFE, photoresist, oxide layers, ... Super-hydrophobic and -hydrophilic coatings
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The machine structure with solid base plate is extremely compact and stable. All necessary components are integrated in the machine housing: mechanical axes, pneumatic components, control with drive electronics and mounted 12 "touch display. Depending on the desired version, the F-Décor 305 can produce surface patterns like circular grainings, côtes de Genève, engravings or decorative millings on mechanical watch parts. The machine guarantees high precision and high productivity. The F-Decor 305 is delivered ready for connection with either 1 or 2 working spindles.
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Plasma systems from Diener electronic have long since established themselves in a wide range of industrial sectors. With the Tetra 45 low-pressure plasma system, you can rely on modern and future-proof cold plasma technology in a vacuum. The chamber volume of approx. 45 litres of this plasma system offers enough space to serve series production / automation. Low pressure plasma treatment is a proven technique for controlled ultra-fine cleaning, adhesion enhancement (activation and etching) and coating of thin films on substrate surfaces. Plasma is generated by applying high-frequency voltage in the vacuum chamber. In the process, the process gas introduced there is ionised. Fields of application: VOC-free cleaning of organic residues Activation before painting, gluing, potting, ... Etching of PTFE, photoresist, oxide layers, ... Super-hydrophobic and -hydrophilic coatings
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