Powder coating of metal is a popular technology that allows you to reliably protect the metal from corrosion while giving the product an attractive appearance. Each powder coating starts with pre-treatment. The surface of the metal is cleaned of rust, dirt and grease by chemical or mechanical means. Next, the product is placed in the paint chamber, where charged paint particles are sprayed over the surface with a paint gun. The products covered with a thin layer of powder are transferred to the furnace. Heating causes the paint to polymerize. As a result, a strong polymer film of the desired shade is formed on the surface.
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“Powder coating” is a type of coating that is applied as a free-flowing dry powder. Unlike conventional liquid paint, which is delivered using an evaporating solvent, powder coating is usually electrostatically applied and then heat-cured. The powder can be a thermoplastic or a thermoset polymer. It is usually used to create a hard finish that is harder than traditional paints. Powder painting is mainly used for coating metals such as household appliances, aluminium profiles, drum components, and car and bicycle parts. Newer technologies allow powder coating with other materials, such as MDF (Medium Density Fiber), using a variety of methods. Powder coating is very often used to properly prepare and protect various metal materials. Choosing this technique is very cost-effective as it has many advantages. Any defects and inaccuracies that remain after processing are hidden under the applied layer of varnish. Moreover, such coatings will be resistant
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Our powder paint booths are manufactured as standard or custom design according to the customer’s needs. For the cabin selection, the dimensions of the parts and the targeted capacity are the determining elements. Our booths are made of stainless steel or galvanized sheet and fully assembled with bolts to easy disassembling. In our powder paint booths with filter, the air is sucked through the filters while the unused powder particles are held by filters. The filters are automatically and periodically pumped air in reverse direction to direct the powder paint that held by filters to the sieve tanks which is under the cabinet for reusing. As a result of this process, the unused powder paint is recycled. Polyester-Teflon and Sinter-Lamellar type filters are used in our booths. Polyester-Teflon filters are preferred due to their low cost and Sinter-Lamellar filters are preferred due to their long filter life. Both types offer efficiency with recycling systems, economical solution
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We produce our customers orders with a 60-meterlong automatic conveyor line and 8x3x2.5 meters electrostatic powder coating box. ATOM KARINCA completely fulfills all the necessary processes and offer perfect surface quality. We perform electrostatic powder coating according to RAL color codes and surface types. Our heat box unit temperature is between 180-200 Celsius So, painted surface that becomes an integral part of the metal part. After final inspections, the materials are checked in the quality control unit, packaged (DIN standard), and then shipped to the customer.
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