SAMSYS GMBH - innovative, intelligent, precise

The small bar feeder Samsys Smart impresses with its high performance in a very small space. The bar feeder is manufactured in Germany with first-class materials and components. The Samsys Smart guarantees long-term reliability. It impresses with its service and environmentally friendly design. It is an electro-pneumatic magazine. This means the feed is servo-controlled and the reloading mechanism is pneumatic. Due to the easy access to all parts it is extremely user-friendly. This makes it very simple to understand and easy to use. Set-up and changeover is possible within 2-5 minutes due to the well thought-out design. Further features are the smooth material feed, an optimal control and monitoring of the material feed, as well as the exact positioning of the bar without mechanical stop. Due to its design, the Samsys Smart requires very little floor space. A shifting unit to gain easy access to the reduction tube is standard in X-direction.

The short bar loading magazine Multi 3000 was developed in Switzerland. Manufactured in Germany with first-class materials and components. The MULTI-3000 guarantees long-term reliability. It impresses with its service and environmentally friendly design. It is also a fully electric and servo-controlled magazine. Easy access to all parts makes it extremely user-friendly. It is very simple to understand and therefore easy to operate. Set-up and changeover is possible within 2-5 minutes due to the well thought-out design. The patented lifting mechanism guarantees an impact-free and fast loading cycle. Further features are the smooth material feed, an optimal control and monitoring of the material feed, as well as the exact positioning of the bar without mechanical stop. Due to its design, the Multi 3000 does not require a shifting device to change the Spindle Liner. A shifting device is optionally available in X- and Z-axis and in different lengths.

The basis of short bar loader Multi 3000SL was developed in Switzerland. It was specially designed for turning machine types with a large distance between machine cover and spindle end. The bar feeder is supplied as standard with a Z-axis sliding unit to ensure free access to the Spindle Liner. This makes it easy to change the spindle insert tube. The Bar Loading Magazine is manufactured in Germany with first-class materials and components. The MULTI-3000SL guarantees long-term reliability. It impresses with its service and environmentally friendly design. It is also a fully electric and servo-controlled magazine. Due to the easy access to all parts it is extremely user-friendly. It is very simple to understand and therefore easy to operate. Due to the well thought-out design, set-up and changeover is possible within 2-5 minutes. The patented lifting mechanism guarantees an impact-free and fast loading cycle.

The spindle extension SamSpindle, has been specially designed for the extension of lathe spindles. Together with the bar feeder Multi 3000 it forms a safe, clean and efficient solution. The SamSpindle operates oil and air free. There is no mechanical connection to the lathe. Only a minimum of moving parts and masses. These are: the rotating bar, the guide rings and the inner cage of the ball bearings. The guide rings mounted in the roller bearings keep the bars in the centre of the SamSpindle cartridge. Thanks to this technique, round or test bars can be rotated at high speed, ensuring remarkably smooth running. You can turn drawn, round or profile bars, with correct straightness, at the maximum spindle speed of the lathe. This allows us to guarantee workpieces with high precision. The SamSpindle spindle extension offers maximum safety. It does not allow access to parts in motion. The moving parts are all enclosed in the SamSpindle cartridge, which is closed by a safety nut.

Unloading machine Multi-3000 remove The Multi-3000 remove is an electro-pneumatically controlled automatic unloading machine. It is the ideal complement to the bar feeder Multi 3000 or the Multi 3000SL. With the Multi 3000 remove it is possible to unload finished parts from sub- or main spindle. The bars are unloaded by unloading tube, pneumatic gripper or also by collet chuck. After unloading, the bars are placed on a prism. From the prism the parts are transported to a deposit. A light barrier monitors the unloading process. The coating of the depositing surfaces enables a particularly gentle handling of the finished parts. Even parts such as piston bars can be unloaded without a scratch. The unloading tube is made of POM material. This also ensures gentle handling. Loading can be done via the main spindle and unloading via the sub spindle. It is also possible to load via the sub spindle and unload via the main spindle. Compatible with almost all types of lathes.

SAMSYS offers Spindle Liner for draw tube diameters from 38mm to 100mm. The length of the reduction tube depends on the length of the draw tube, as well as the clamping device and the type of clamping cylinder. The reduction tube consists of a precision steel tube as support tube (1). In order to ensure optimum guidance, the rear (2) and the front (3) guide are adapted to the lathe. Mounting as well as dismounting can be done in a very short time with a few simple steps, as the reduction tube is only attached to the clamping cylinder with two screws. The POM bushings (4) can be flexibly adapted to the material diameter. Since you do not need to store a reduction tube for every diameter, you save valuable storage space. A Water pan extension (5) is also available as an option for safe covering and splash protection.

The AutoSAM 3.51 is an automatic bar feeder with hydrodynamic bar guidance. Its field of application is in small, medium and large series. Just like its little brother, the Bar loading magazine AutoSAM 3.26, it is well suited for connection to sliding headstock lathes (Swiss type). The bar feeder has a calibration-free material clamping which is carried out by collets. This saves time for material change due to the automatic centric positioning. The Mitsubishi PLC control system with PC board ensures extreme process reliability and simplifies communication with the lathe. Compatible with almost all types of lathes. For example Citizen, Star, Nomura, Mazak, Okuma, DMG Mori, SMEC, Doosan, Nakamura, CMZ, Takamaz and many more. The loading magazine has a control panel with function display, which is used for the settings of the machine. Multilingual menu navigation and error messages are included as standard in the display.

The AutoSAM 3.26 is an automatic bar feeder with hydrodynamic bar guidance. It is particularly suitable for connection to sliding headstock lathes (Swiss-Type). Its field of application is in small, medium and large series. Its big brother is the bar loading magazine AutoSAM 3.51. The bar feeder has a calibration-free material clamping which is carried out by collets. This saves time for material change due to the automatic centric positioning. Four clamping jaws ensure maximum hold while the collet is being pulled onto the bar. The Mitsubishi PLC control system with PC board ensures extreme process reliability and simplifies communication with the lathe. Compatible with almost all types of lathes. For example Citizen, Star, Nomura, Mazak, Okuma, DMG Mori, SMEC, Doosan, Nakamura, CMZ, Takamaz and many more.

ar feeder for special profiles wanted ? To extend the MULTI 3000 to the bar feeder for special profiles, the Uni-erector can be mounted optionally. It enables the erection of rectangular profiles and special profiles for further transport to connected machine tools. Thus a smooth reloading process is possible. By simply setting a parameter, the erector can be selected or deselected. This enables a quick changeover from round material to a special profile. By deactivating it, the bar loader can load round or hexagonal material as normal. While with activated parameter the bar feeder will load the special or rectangular profile while the reloader is erecting. The use of square material is also optionally possible. The erector consists of two opposite rollers. To erect the material, these rollers move together during reloading. When the bar is threaded into the machine tool, the rollers open again. The distance between the rollers can be easily adjusted.

The Mini Shaft Loader allows you to load short shafts. The loading is done automatically. Do you have remnants of long bar feeder and would you like to process them? Or do you want to load very short shafts automatically? The MSL is the ideal complement for the Multi-3000 to load short shafts. It has a multi-profile loading prism. So you can load round and hexagonal material and all this without changing channels. Special profiles are possible on request. Impact-free recharging thanks to the exclusive recharging cycle. The recharging cycle is based on the patented recharging mechanism of the Multi 3000. After fast and precise bar removal, the material is gently placed on the loading prism. The Mini Shaft Loader is connected to the bar feeder. This takes over the power supply and control of the loading system. The material is fed via the slide of the loading magazine.