3d lasers - Import export

The Trumpf TruLaser Cell 7040 is a high-productivity laser system that excels in both 2D and 3D laser cutting, laser welding, and laser metal deposition. It's designed to maximize output by allowing work on dual fields for increased productivity or on a single field for larger pieces. Productivity Feature: Dual-field operation enhances productivity. Single-field operation accommodates large-scale workpieces For detailed tasks, the TruLaser Cell 7040's precision and flexibility make it a valuable asset for industries requiring high-quality laser processing. Material: Stainless steel sheets up to 4 mm Aluminium steel sheets up to 4 mm Mild steel sheets up to 8 mm

3D laser scanning is an advanced technology employed for capturing highly accurate three-dimensional information of physical objects and environments. As part of our service offerings, we provide comprehensive 3D laser scanning services, which include: 3D laser scanning services, 3D point cloud generation, creation of as-built documentation, clash & interference checking, 2D & 3D modeling, reverse engineering, 3D virtual tours.

Based on the high quality laser scanner Z+F IMAGER®, Zoller + Fröhlich GmbH and DMT GmbH & Co. KG have developed an explosion proof 3D laser scanner. The Z+F IMAGER® 5006EX pioneers surveying in underground mining and industries where explosive atmospheres occur. The Z+F IMAGER® 5006EX is the world´s first ATEX approved 3D laser scanner for use in mining and industrial applications under explosive conditions.The Z+F IMAGER® 5006EX is class I and class II approved according to ATEX directive 94 / 9 / EG. The ATEX directive 94 /9 / EG "Equipment and protective systems intended for use in potentially explosive atmospheres" is a European standard. The ATEX approval for this equipment is widely accepted outside the European community as well.

The terrestrial 3D laser scanner Z+F IMAGER® 5016A combines compact and lightweight design with state-of-the-art 3D laser scanning surveyor technology - allowing the user to reach new levels. It's equipped with an integrated HDR camera, internal lighting and positioning system. All components of the terrestrial 3D laser scanner have been further developed and adjusted to the new design, resulting in even better scanning results and a more efficient workflow. With feature A, which stands for Advanced, the 5016 receives twice as high scan rate of up to 2.187 million pixels/second and more options for leveling the scanner. If the dynamic compensator is deactivated or the tilt is outside the defined range, the tilt is detected by the IMU of the Z+F IMAGER® 5016A.

The technology of laser cutting pipes and profiles has two main advantages compared to traditional processing methods: - tube cutting allows for a significant reduction in the costs of preparing sections for further production; - laser tube cutting services allow the use of many new construction and technological solutions. Our 3D laser profile cutting and 3D welding systems are ideal for machining 2D and 3D components or tubes. The ability to flexibly switch between cutting, welding and laser cladding allows for maximum production efficiency, and the dynamic, optical cutting system significantly reduces processing time. An additional advantage of industrial laser cutting for serial production is the possibility of working in a rotational mode – during the operation of the machine, it is possible to unload and load new elements for processing.

Particular Challenge: For the assessment of rotating parts, numerous parameters have to be taken into consideration: Concentricity, radial run-out and axial run-out (i.e. wobble); furthermore thickness, diameter, planarity and the absence of surface defects had to be examined. The solution developed by QuellTech consists in a configuration of three Q6 Laser Laser Scanners.Each of the lateral surfaces is assigned to its own scanner. In order to enable the thickness precisely to be determined, both laser lines are mutually oriented in opposite direction. The third scanner inspects the outer circumference of the wheel, this way measuring diameter and radial run-out. All of these scanners are subject to encoder signals supplied by the rotary axis and synchronously triggered, so possible defects on the wheel can precisely be localized. The measurement takes place at a resolution of ca. 30 µm, and a cloud comprising several millions of points are obtained.

Particular Challenges of the Application: By tactile equipment, determination of the deepest point on a rough metal surface is neither simple or precise. As a consequence, often either too much material is removed, or the surface is still covered with defects which have to be eliminated by a following milling cycle. The equipment is arranged in parallel, so that the complete width of the slabs is covered. The sensors are calibrated to a common coordinate system and mounted on a movable gantry. Before measurement, the slabs are fixed in place. The scanners mounted on the gantry are guided over the measuring object, driven by an electric motor. The point cloud recorded by the four scanners is consolidated in a PC by means of the QuellTech image processing software which calculates the difference between highest and lowest point of the corresponding surface and compensates for possible inclination of the slab (detrending).

The QS View software package is intended for dimensional control in 2D or 3D QS-View 2D / 3D software for all measuring tasks 3D representation of an irregular body for determination of volume and weight. With the 2D / 3D software a wide variety of parameters can be processed and displayed, e.g. length, width, angle height, gap, presence, volume (resp. weight), seam geometry (height, width), gap dimensions. Due to the modular structure of the software, customized specialties can be added any time. Each module delivers the results to an individual output module. The universal SPC interface allows simple connection to S7 controllers via Ethernet. 2D / 3D software developer kits are available for integrators with corresponding knowhow.

The new QuellTech Q5 Laser Scanner Series combines the advantages of small form factors with both high resolution and scan rate. The sensor disposes of different set-up possibilities with respect to the analysis algorithm. Measurement results are delivered via Ethernet, calibrated in the X / Z plane. Special adjustable algorithms can be selected, extremely useful particularly also for optically most demanding surfaces. Time-consuming calibration tasks for the user are no more required, as the calibration routine runs on board. High Scan Rate with up to 14,000 Profiles per Second Due to an appropriate limitation of the image range (AOI) in X and Z direction, the scan rate could considerably be increased. High resolution and detection frequency with up to 14.000 profiles and 28 Mio. points per second •X measuring range from 10 to 1022 mm •Z measuring range (height) from 5 to 878 mm •Laser wave length blue 405/450nm, red 650nm

The QuellTech laser sensor family Q4 or Q5 used for these tasks is generally mounted on an arm of a rotational axis, to scan along the complete 360° angle of the internal surface in a sequence of strips. The Q4 sensors can also be used to control the weld seam tracking itself for rapid setup and ease of use. Even during a project, the range and scope of the Q Series sensor demonstrates the advantages of a modular system to quickly adapt to project needs, where the smallest system has provided fast analysis of pipes as small as 105mm. The low power, with standard communication protocols, enable battery powered systems to transmit wireless data to other systems for review and cloud back up.

Many materials cannot be measured tactilely, therefore non-contact thickness measurements become necessary. Especially e.g. with glowing materials, or wet processes, a continuous tactile measurement is nearly impossible. Furthermore, web speeds in plant engineering and production have increased, requiring a corresponding fast sampling rate of the measuring systems. In addition, high measuring widths are often required. Why is contact free measurement technology so perfect for this application? Can be used in any web width, Scalable measurement thicknesses from a few millimetres to several meters, Thickness and coating thickness can be measured for different materials, Vibrations of the web materials, can be compensated, Turnkey solution for mechanical engineering, Non-contact and non-destructive measurement method, Large distances to the measured object are possible, Measurement of free forms,

Laser Scanner Solution: This task is a typical application of the high-resolution QuellTech 2D/3D Q5-880 Blue Laser Scanners. Two of these units are placed at the left and at the right of the measuring objects, at a defined inclination angle. Blue laser light in this case is a prerequisite, as the cast parts are red-hot, hence emitting in the red spectral range. Additionally, the client was in need of a software solution for the project, so a 3D point cloud processing application was implemented, performing inline and evaluating width, height and angle results. QuellTech customer is able to inspect continuously the product quality, simultaneously avoiding scrap. He uses the same system for more than 10 different types of castings. Errors caused by manual inspection are considerably reduced, and safety for personnel is enhanced.

Laser sensor Q4 – with a small form factor – Q4 for standard 2D / 3D measuring applications: Low sensitivity against influences of secondary light Measuring ranges from 5 mm to 1000 mm Laser wave lengths starting from UV via blue, red and green through to IR Average measuring speed up to 350 Hz frame The Q4 laser sensor has been designed to meet the requirements of standard measuring applications. Thanks to its increased flexibility, it can be used for several tasks also in complex projects. The dimensions of the ultra-compact version amount to only 86x40x25, at a weight of 140 g. Protective panes and cooling modules are available as an option. The Q4 laser sensor model enables users to obtain stable measuring results also on difficult surfaces, whether mirroring or transparent. The QS-View Standard Software comprises a comprehensive selection of application modules, to be invoked at once without previous programming steps. Customized adaptations are possible any time.

Q6-Lasor sensor – High Speed, High Resolution – Q6 Sets New Standards for 2D / 3D Measurement: Resolution of up to 0.6 µm Profile speed of up to 25.000 profiles/s Measuring ranges between 2 mm and up to 370 mm available Laser wave lengths starting from UV via blue, red and green through to IR The Q6 laser sensor series has already proven its ability in numerous industrial applications demanding a high degree of precision and process stability at increased travel speed. For common environments, connection is established via GIGE interface and GeniCam. Integration with linear axes and robots is possible by means of encoder inputs and trigger option.

Four QuellTech Q6 3D- laser scanners are installed, mutually displaced by an angle of 90°. In this configuration, they are able to monitor the complete surface of the cable running through. It is important that the test does not lower the production speed, therefore very high sampling rates are required, supported by convenient data processing. The measured position of a defect is recorded in cable direction.

A client in automotive industry intends to improve the inline glue bead supervision performed when automatically applying glue beads inside body parts. The system to be purchased should be able to monitor position, height and width of the glue bead any time. Until now, the client makes use of a 3D laser system with very complex beam guidance, in order to compensate problems arising from narrow space available. This present configuration however involves difficulties in adjustment, often giving rise to trouble and interruptions. Therefore the client is looking for a safe and less complicate solution. The chellenge in glue bead supervision: While the glue bead is being applied, very complex geometrical patterns are followed; the nozzle for the glue meanwhile does not rotate. Therefore this nozzle must be supervised in the total angle of 360°. This glue bead supervision can only be met by a laser scanner featuring an extremely low form factor.

Testing requirements for a manufacturer in electronics industries had changed: For an assembly included in a smartphone, the absence of contact between speaker ultra fine wires and adjacent components is essential. Fulfillment of this condition, until now only subjected random sampling by microscopy, from now on has to be verified in a 100% procedure. Due to labor cost, microscopy for this amount of inspection is no more lucrative. Detection of ultra fine wires in electronic device The particular challenge The fine wires made of copper in smartphone speakers dispose of a high reflection and only a small diameter. The QuellTech Solution A high-resolution QuellTech 2D/3D Q4-5 Laser, featuring a particularly adapted laser wavelength and an ultrafine laser line in the corresponding installation, is combined with a linear axis equipped with a convenient encoder output. Due to its special chip analysis, the Quelltech sensor delivers a stable and highly reproducible signal on the fine wires

scanCONTROL 3D scanners are used for precise inline 3D measurements in numerous applications. Scans are performed by moving the scanner or the target. Due to their low weight, the scanners are ideally suited both for robotic applications and inline production monitoring. These 3D laser scanners are characterized by high dynamics, absolute precision and their compact size. With the scanCONTROL 3000 and the new scanCONTROL 3002 series, Micro-Epsilon offers a comprehensive portfolio with numerous measurement areas, Red and Blue laser technologies and extensive accessories. The scanCONTROL 3D laser scanners are based on the latest GigE Vision and GenICam standards and can therefore be integrated into a wide range of image processing environments. The powerful 3DInspect software is available for parameter setting, evaluation and output.

CNC laser cutting and bending sheet metal parts for mechanical use

RSLD is our short cut for a laser head consisting of a total of 3 motorized axes for use in large-format laser machines in gantry design for the 3-dimensional laser cutting of components. The horizontal main axis of the laser head permits endless movement, even during the rotary movement the axes below are permanently supplied with cooling water, process gases and all electrical signals. Suitable optics are used for the laser source used, either directly water-cooled metal mirrors with low-absorption coating or alternatively glass optics. The use of an adaptive optics enables the freely programmable focus position for cutting and piercing. The exclusive use of torque motors reduces mechanically moving components and thus guarantees consistently high machining accuracy and best machining results over a long service life, against mechanical damage reliably protects our proven 3D collision protection.

RSD is our short name for a laser head consisting of a total of 2 motorized axes for use in large-format laser machines in gantry design for 3-dimensional laser cutting / laser welding of components. The horizontal main axis of the laser head permits endless movement, even during the rotary movement the axes below are permanently supplied with cooling water, process gases and all electrical signals. Suitable optics are used for the laser source used, either directly water-cooled metal mirrors with coatings of least absorption, or alternatively glass optics. The use of an adaptive optics optionally allows the freely programmable focus position for cutting and piercing. The exclusive use of torque motors reduces mechanically moving components and thus guarantees consistently high machining accuracy and best machining results over a long service life, against mechanical damage reliably protects our proven 3D collision protection.

3D laser scanners for inline quality inspection The scanCONTROL 3D scanners are used for inline 3D scans with high accuracy.

Laser cutting parts and bending parts: Your special production in good hands. As part of the Schulz Group, Schulz Stanztechnik can also offer you – as a service and in addition to the stamping program – special laser cut parts in various materials and thicknesses. In accordance with your drawings, you will receive a meaningful offer from us within three working days, and your laser parts within ten working days of your order. Manufacture of 2D and 3D laser parts made of the most diverse of materials as well as angles in accordance with your drawings and specifications.

You won’t get it more flexible. The mobile welding laser AL-ARM was developed to quickly and flexibly repair offset seams, pores and penetrations in the car body. The fiber laser system can be positioned quickly and has a long range. The 3D visualization with integrated laser safety glasses enables the user to observe his welding task as well as the surroundings. The welding process is shown enlarged and the process-relevant data is also visible in the image. The handpiece, which is used for welding, is equipped with an automated wire feed and an integrated shielding gas nozzle. It weighs just 1.5 kg and is easy to position. There is no set-up time for welding.

The AL-ROCK is a laser hardening system for surface hardening with a self-propelled caterpillar track. The laser can be brought directly to the workpiece. Time-consuming removal of the components to be hardened can often be avoided. The robot arm easily reaches the hard-to-reach places on the workpiece. All common metals can be hardened, e.g. Quenched and tempered steels, cold work steels and cast steel or gray cast iron. The material must have at least 80% pearlite. The degrees of hardness that can be achieved are identical to those of conventional hardening processes. In free 3D movements, the laser beam precisely follows even the most demanding three-dimensional workpiece contours, for example on tracks along closing edges. Pimples, scar structures. Simple points are also not a problem. Only the free access of the laser beam to the surface to be hardened is required. And the AL-ROCK can do even more - on request, the laser robot can also be used for laser welding.

We build and develop high precision product manufacturing machines for the medical industry. With a proven track record of 20+ years we have gained quite some knowledge and experience. Whether you are looking for product assembly, laser marking, laser welding, visual inspection, feeding, EOL, flow and leakage testing or anything else, we are your precision partner. Your process, product and business case is our guiding principle. We know how to automate like no other. In fact, we know how to automate very accurately. Automation at IMS goes down to micron scale. We build production lines from low to high volume, depending on your demand. We are flexible to the needs of your project and deliver a fast budget indication quote. Showing feasibility of your production process.

LARGE MARKING POSSIBILITIES With its 3-sided door, the LW3 benefits from the best inside height dimensions and can securely envelop and mark parts up to 628 mm high. Thanks to its compatibility with our Fiber, Hybrid, Green industrial laser series, the LW3 can mark with high precision nearly every metal or plastic surfaces on its special positioning table. VERSATILE From unique identification marking, to multi-level engraving, and matrix marking on a batch of small to medium parts, this industrial laser station can mark your large part at several positions, and levels. Add a 3D module to your LW3 laser to mark sloped parts. INDUSTRY ORIENTED This laser marking machine is the only large laser engraver of the market with an attached touchscreen allowing the operator to easily manage the direct part marking process. In addition to the easy installation, manutention, and silent/ergonomic door opening, this class 1 laser stands out with its exceptional build quality.

We proudly offer specialized 3D CAD engineering services across diverse domains to meet the unique needs of our clients. In the realm of bulk material handling, we excel in creating precise and customized 3D models for conveyors, stackers, and reclaimers, optimizing material flow and system integration. Our expertise extends to recycling, where we design and model equipment such as conveyors, shredders, crushers, balers, and waste-to-energy plants, ensuring efficient and sustainable processes. Additionally, our capabilities extend to custom 3D works, allowing us to transform creative concepts into reality through digital modeling. Whether it involves unique product designs, artistic installations, or specialized components. Our commitment lies in delivering precise and efficient designs that cater to the specific requirements of each sector, ensuring that our clients receive tailored solutions that meet industry standards and regulatory compliance.

Screens play a crucial role in material handling and sorting processes by separating particles based on size, shape, and composition. They are commonly used in industries such as mining, construction, recycling, and agriculture to classify and sort bulk materials efficiently. Screens consist of a surface with apertures or perforations of varying sizes, through which material passes. As the material moves across the screen surface, particles smaller than the aperture size fall through, while larger particles are retained. Screens can be vibratory or stationary, depending on the application and required throughput. We specialize in screen design services, offering customized solutions to optimize screening efficiency, throughput, and product quality. Our expertise encompasses the design, selection of screen media, and configuration of screening equipment to meet the specific needs of our clients and enhance the performance of their material handling and sorting operations.