Automated painting systems - Import export

With its VEN SPRAY PERFECT Venjakob has the innovative answer to all requirements encountered on the market. Based on decades of know-how in the realisation of high-performance spray painting plants, it is the flexibility of this new generation that convinces. In the long term, the modular system takes into account all production requirements. At the time of machine purchase, its concept realises all variants, from "one off batch size" through to large series production in the high-end range. The modular concept permits implementation of changing framework conditions at any point in time by retrofitting new modules, thereby making your investment future-proof. Working width: 1,300 / 1,600 / 2,200 mm Working height: 940 mm Feed speed: 3-8 m/min Exhaust air volume: 7,000 - 10,000 m³/h Connection value: 20 KW Machine dimensions: 2,280 / 2,800 mm (length of booth) The sophisticated spray gun control minimizes the rate of overspray. With the patented V-belt design up to 98 % of the liquid overspray can be reclaimed. The paint retrieved in this way is recycled into the paint process. Over and above, the innovative ventilation system improves the ecological energy balance. The short setup times, long service life of the filter elements, fast changing times for spray systems and automated paint-change procedures offer a very high degree of efficiency. The twin cleaning units allow the use of solvent-based paints as primer and the direct switchover in split seconds to the second cleaner operating with water-based paints. Maintenance and cleaning operations take place completely separate from the production process.

Electrophoresis and Powder Painting is performed by a fully automated new generation painting system Pre-treatment Preparation of the surface to be painted is the key to successful painting, ensuring adhesion of the layer of paint and resistance to corrosion. Parts are pre-treated non-stop in a tunnel divided into eight stages, using environmentally friendly chemicals; the plant has already been prepared for use of the new nanotechnologies. Pre-treatments: Pre-degreasing Degreasing Rinsing Rinsing Activation Phosphatizing Rinsing Demi-rinsing Electrophoresis Electrophoresis painting is a painting surface treament which gives parts made of iron, steel and other alloys (electrical conductors) improved ability to resist corrosion. It is characterized by uniform depositing of epoxy resin on the surface of the part, ensuring long-lasting good protection against aggression from chemical agents and other factors; it also ensures improved adhesion of top coats of paint. Electrophoresis painting offers several important benefits: Uniform thickness and total covering of all parts, including sharp corners. Ability to control the thickness of the paint by adjusting application voltage and time and paint temperature. Thicknesses of 15 to 40 µ may be obtained, depending on the type of paint (the newest paints can even reach thicknesses of 60 ÷ 70 µ). Excellent resistance in saline mist tests, more than 500 hours, thanks to crystalline phosphatization pre-treatment. Good appearance and therefore top quality finish: the coating of paint is distributed perfectly over the surface. Following electroplating, treated elements are rinsed with ultra-filtered water at the rising unit in the circuit, permitting near-total collection of the paint that adheres to the elements but has not been electroplated. Electrostatic Powder Painting Powder painting is a surface finishing treatment for parts made of metal (aluminum, steel etc.) and alloys characterized by electrostatic application of powder paint which is then polymerized in a kiln. Powder painting prevents corrosion and makes the objects treated resistant to chemical and atmospheric agents. It also permits creation of a vast range of different surface colors and effects: orange-peel, embossed, hammered, etc. The powder painting procedure is ecologically sound because it significantly reduces risk to workers and the environment. Powder painting, electrophoresis or sanding: our mission is achieving excellence in our work through advanced technologies and careful choice of materials. This great care and commitment allows us to pass on the savings resulting from quality and durability to our customers.

The CLA low vibration XY table enables to perform movements on the X and Y axis through Ethernet commands. This equipment is ideal for micro plate analysis by camera. Specifications: - Micro plates dimension 130X90mm - Motion control in position by Ethernet protocol - Configurable motion speed and acceleration - Accurate and vibration-free positioning enables optimal reading - Optional vibration of micro plates in reading position to agitate the liquid

The EBATmètre® is a device for measuring height clearances. It is principally used to measure the moving parts of a mechanical watch movement.

The NEOvario is a high-technology device, which is completely compact and integrated. The measuring devices will meet the demanding needs of torque and force measurement fields. ACCESSORYS : - Universal Digimes - Universal sample holder for watch movement - VARIOweight - Measurement standard - Adjustable angular support - Anti-vibration table

VARIOcouple® The VARIOcouple® apparatus for torque and force measurement manufactured by CLA is a very precise instrument mainly used in development laboratories of watchmakers. This instrument allows quantifying and analyzing small torques and forces generated in low stress systems. ACCESSORYS : - Universal Digimes - Universal sample holder for watch movement - VARIOweight - Measurement standard - CLApt1000 - Temperature sensor - Adjustable angular support - Anti-vibration table

Automation with direct impact: BARImètre® Automat can absorb 150 barrels per measuring channel (4 channels max). Load your machine, press START and the Automat will do the rest.

To meet the growing and increasingly complex demand for machine vision systems, CLA has developed the CLAsight® solution. It is a package consisting of hardware (frame, camera, optics, lighting and industrial computer) and a versatile vision software application for positioning, aesthetic or dimensional inspection, time measurement by direct reading of hands, dial and date, and optical character recognition (OCR). Adapted to your needs, it will be the eye of your robot or the controller of your parts. Application example : - OCR Vision system - Reading of the hands of a movement or a watch - Aesthetic inspection - Positioning of microtechnical parts

CLAremontage Automatic station which wind the movement by the rotor - Loading/unloading unit inserts - Independent station or integrated in an SMS line - Multi-calibers - Winding mechanical watches

Measuring range 0 … 5000 mm (196.85 inches). Absolute measuring system. Pressure-resistant up to 350 bar, pressure peaks up to 650 bar. High degree of flexibility, adjustable to all measuring lengths thanks to teach-in. Redundant interfaces available. Safety version usable up to Perfomace Level d. Analog, CANopen, SAE J1939, CANopen Safety interfaces

XYZ Positioning table - Maximum gripping surface - Reduced drive inertia - Ideal for handling, positioning and storing

The BARImeter® is a precision metrology device that offers a great flexibility in the measurement of microtechnical, horological and medical parts. In particular, it is possible to measure small friction torques in both directions of rotation as well as holding torques. Examples: - Barrel measurement - Friction-wheel measurement

Ideal automation solutions for loading and unloading of parts on machining centres, presses, measuring stations, etc… Convenient, accurate, repeatable and reliable! The CLA Robot Cell is composed of the following: - A polyarticulated robot or scara with specific grippers - A camera device for part recognition - Automatic camera calibration - Parts loading/unloading system - Protection (cage, mats, detection, etc) - Each application is studied and simulated in order to define the ideal solution - Microplates screening. CLA is a center of expertise of Mitsubishi robots

Translation-rotation unit - Adjustable speed - Simple and accurate positioning - Compact - Simple installation - Light

Electric gripper with 4 fingers. - Power and speed control - Compact - Accurate - Silent Gripper PE410A is controlled. Hence it is also possible to control the opening position of the gripper.

Automatic station for rate control of watch movements or watches without straps - Measure at 0 and 24h - Integrated 24h Storage - Possibility to add measuring devices - Power reserve control e.g. 72h - Using a robot - Multi-calibers

The CLA multi-calibers chronometric Cell is used to monitor and tune the performance of a mechanical watch movement or a watch.

- Standard shuttles 80x80 mm - RFID technology - SMS management by routing software OMS - Mainly used by watchmaking sector and microtechnology Exemples: - Assembly line for watch movements - Manual or automatic assembly line - Ergonomic assembly workstation - Manual assembly line

Automatic screwdriver with torque measurement Compact station for workbench to ensure your assemblies screwed with high precision torque control. Main features : - Screws feeder by vibrating bowl - Preparation of the next screw in hidden time - Automatic screwdriver with integrated torque sensor - Preparation of the next part in hidden time thanks to the charging carousel - Removable precision tool to ensures a precise positioning and a multi-types parts management - User friendly interface allowing various screwing positions and configurations dedicated by type of parts - Ready to be integrate in assembly line

- Standard shuttles 48x48 mm - RFID technology - SMS management by routing software OMS - Mainly used by watchmaking sector and microtechnology - Intelligent conveyor for industrial automation with production traceability Examples: - Assembly line for balance-springs - Assembly line for barrels and the control - Flexible transfer line

Automatic screwing station of watch movements - Translation and rotation enable access to all positions of the movement - Small overall dimensions - Automatic screwing system

Demagnetization station of watch movements - Independent or integrated in an SMS line - Small overall dimensions - Demagnetization

Manual winding station of watch movements - Control of the number of winding turns - Compact - Accurate - Silent - Ergonomic

The ability to gently handle components of different dimensions, geometries and surface structures opens up completely new possibilities. The small gripping head offers flexible and simple cooperation between man and machine. Benefit from ✅ Increased efficiency of your processes ✅ Increased availability of your personnel ✅ Increase in the production speed ✅ Simple plug & play commissioning thanks to decentralized blower technology ✅ Modular design to increase performance Minimize ❌ Set-up times ❌ Maintenance costs ❌ Personnel deployment ❌ Process complexity Possible applications of the FH-R80 ✅ Industrial robot applications for components up to 2 kg ✅ Loading and unloading of machines (e.g. press shop and body shop) ✅ Bin picking applications ✅ Transportation of fragile parts ✅ Use in systems with high component variability ✅ Use with collaborative robots

The ability to gently grip components of different dimensions, geometries and surface structures opens up completely new possibilities for you. Benefit from ✅ Increased efficiency of your processes ✅ Higher availability of your personnel ✅ Increased production speed ✅ Simple plug & play commissioning thanks to decentralized blower technology ✅ Modular design to increase performance Minimize ❌ Set-up times ❌ Maintenance costs ❌ Personnel deployment ❌ Process complexity Possible applications of the FH-R15 ✅ Industrial robot applications for components up to 8 kg ✅ Loading and unloading of machines (e.g. press shop and body shop) ✅ Transporting parts (e.g. large sheet metal parts such as fenders or hoods) ✅ Transportation of fragile parts ✅ Use in systems with high component variability ✅ Use with collaborative robots

CANopen is an open and flexible high-level protocol with more and more applications. Based on the CAN bus, it combines low cost and high performance, and provides an attractive distributed control solution for industrial automation, medical devices, public transportation, elevators, maritime electronics, and other applications. CN-8021 details: It could support max 128 PDO, 64 TPDO, and 64 RPDO. CANopen Node ID supports the value ranges from 1 ~ 99. CANopen conforms to DS301 and DS401 standards. The bus communication baud rate is from 10Kbps ~ 1Mbps. It supports NMT, PDO, SDO, Heartbeat and SYNC. It could use physical switches to control terminal resistance access, baud rate, slave address and other parameters. WTP: -40~85℃

CANopen is an open and flexible high-level protocol with more and more applications. Based on the CAN bus, it combines low cost and high performance, and provides an attractive distributed control solution for industrial automation, medical devices, public transportation, elevators, maritime electronics, and other applications. CN-8021 details: It could support max 128 PDO, 64 TPDO, and 64 RPDO. CANopen Node ID supports the value ranges from 1 ~ 99. CANopen conforms to DS301 and DS401 standards. The bus communication baud rate is from 10Kbps ~ 1Mbps. It supports NMT, PDO, SDO, Heartbeat and SYNC. It could use physical switches to control terminal resistance access, baud rate, slave address and other parameters. WTP: -40~85℃

The CN-8034 Ethernet/IP I/O module supports standard Ethernet/IP protocol access. The adapter supports a Max. input of 504 bytes and a Max. output of 504 bytes. It supports 32 pcs of extended IO modules. It has been tested successfully with PLC such as AB(1769-L16ER-BB1B), Delta (AS228T-A), Omron (NX1P2-9024DT) and other controllers.

Streamline your operations by incorporating the advantages of GemOne into your workflow, enhancing fleet efficiency. Seamlessly connect your rental software or ERP with automatic notifications to schedule periodic maintenance. Our seasoned team is prepared to work alongside you in integrating GemOne with your current company systems. Whether you have a dedicated IT team or wish to expand your integrated platform independently, we guide you in the right direction.