Powder coatings - Import export

SCHOCK Powder Coating enables us to create high-performance and visually appealing product surfaces with long-term corrosion protection and customized color options. Electrostatic powder coating is based on the principle of attracting parts with opposite electrical charges. When high requirements for impact resistance and weather resistance are essential, powder coating is indispensable. These properties have led industries such as appliance manufacturing, machinery manufacturing, medical technology, heating and ventilation technology, household appliances, store fixtures, and furniture manufacturing to transition significantly from wet paint to powder coating. The powder coating process is suitable for all electrically conductive and thermally stable solids. SCHOCK Powder Coating operates with state-of-the-art technology, fast color change cycles, and sustainable, energy-efficient production.

SCHOCK Powder Coating enables us to create high-performance and visually appealing product surfaces with long-term corrosion protection and customized color options. Electrostatic powder coating is based on the principle of attracting parts with opposite electrical charges. When high requirements for impact resistance and weather resistance are essential, powder coating is indispensable. These properties have led industries such as appliance manufacturing, machinery manufacturing, medical technology, heating and ventilation technology, household appliances, store fixtures, and furniture manufacturing to transition significantly from wet paint to powder coating. The powder coating process is suitable for all electrically conductive and thermally stable solids. SCHOCK Powder Coating operates with state-of-the-art technology, fast color change cycles, and sustainable, energy-efficient production.

The DATAPAQ EasyTrack3 thermal profiling system is the third generation of the globally accepted EasyTrack brand successfully used by powder and paint coating applicators and suppliers. The DATAPAQ ET3 datalogger guarantees accurate temperature profiling and is designed with the easy two-button operation. Improved logger memory of x3 permits the profile detail your coating process demands (0.5 s sample interval = 2.5 hours run). A battery life is improved x2.5 over previous gen. Performing safely in up to 85 °C/185 °F, the plastic cool-touch case allows safe and comfortable handling even after the most demanding runs. Supplied with onboard calibration certificate, the logger provides complete traceability to comply with QA standards. • Improved logger design with more memory, battery life and onboard intelligence • New EasyTrack Insight Professional Software option with more operation, analysis & reporting power • New capabilities with multiple runs & SmartPaq PASS/FAIL indicator

DATAPAQ temperature profiling systems include high-accuracy industrial-strength data loggers, analysis software, thermal barriers, and thermocouples. EasyTrack3 Thermal Profiling System is designed for temperature profiling of powder coating ovens and products. With choice 4 or 6 measurement channels, the EasyTrack3 system allows you to monitor and record product temperatures in your curing oven. Use the detailed temperature profile data to: • Monitor and prove QA • Optimize your powder coating oven performance and save energy costs • Identify potential problems in your powder coating process and correct them quickly and efficiently The range of thermal barriers is designed to match different coating applications or operational needs. These provide dual protection confidence using microporous insulation and phase change technology and maintain logger temperatures at a level to guarantee the accuracy of the temperature measurements recorded.

Extra value thanks to energy-efficient powder coatings. Energy-efficient powder coatings are primarily low-temperature powder coatings or fast-reacting powder coatings (NT). Many users of such powder coatings look for the opportunity to lower baking temperatures, thereby achieving direct reductions in oil and gas consumption. However, energy-efficient powder coatings can also increase productivity within the coating system. The baking oven frequently constitutes a bottleneck point in the process. At low baking temperatures, the use of powder coatings can significantly shorten the oven throughput time, thereby increasing the line speed. Take off into the future with new application fields. With energy-efficient powder coatings, you can take advantage of new products and application fields for your company. The range of parts can also be expanded by their usage.

With SCHOCK Powder Coating, we achieve high-performance and visually appealing product surfaces with long-term corrosion protection and individual color customization. SCHOCK Powder Coating operates with state-of-the-art technology, fast color change cycles, and sustainable, energy-efficient production. Our coating facility is located at the central logistics hub of the SCHOCK Group in DE-72296 Schopfloch. This ensures our customers receive punctual, reliable, and cost-effective deliveries. Electrostatic powder coating relies on the attraction between parts with opposite electrical charges. When high requirements for impact resistance and weather resistance are needed, powder coating is indispensable. These properties have led industries such as equipment manufacturing, machinery manufacturing, medical technology, heating and ventilation technology, household appliances, store fixtures and furniture manufacturing, as well as the automotive industry to largely transition from wet paint

Use our industrial manufacturing expertise for your products too Electroplated surface finishing The maximum goods window for galvanising, chromeplating and nickelplating is L / W / D 2800x450x1000 mm. Chrome and nickel plating Galvanising (galvanising without passivation; blue galvanising with variable layer thickness and blue passivation; thicklayer passivation with nanosealing) Electrostatic powder coating Maximum load per hook 30 kg workpieces up to 60 kg Maximum workpiece size L / W / H = 3000/800 /1700 mm More information available at https//www.geck.de

The automotive industry standard in thermal profiling of paint cure processes Silicone-free technology Multiple oven tests possible before returning to PC Process Pass/Fail at oven exit Up to 16 measurement locations in a single run Hard wired real-time data analysis from batch ovens Fully customizable and easy-to-use Insight analysis software Wide range of thermal barriers & thermocouples to suit your process needs

These can optionally be equipped with lifting frames or robots. Automatic powder coating booths Automatic powder coating booths can be used for a very wide range of applications today. Depending upon the planned application, they can be equipped with lifting frames or also robots. The component geometry can be precisely determined via upstream light curtains in order to apply the powder to the desired places and to avoid excessive use of powder. Rippert is naturally also well-versed in explosion protection.

The correct air budget is an often underestimated quality factor in surface treatment technology. Where heating, cooling, movement and filtration is concerned, a great deal of energy can be saved with innovative solutions. Supply air systems replace extracted air quantities and ensure: Supply and exhaust air systems Supply air systems ensure draught-free and clean ventilation of work rooms, while high-efficiency exhaust air systems with fans and filter systems are responsible for the necessary air exhaust. This takes place with the lowest possible use of energy and with the longest possible intervals between maintenance and cleaning operations. We also offer intelligent air solutions for dryers, pretreatment plants and cooling zones. Heat recovery A further important point is heat recovery. We can achieve up to a maximum of 80% heat recovery with the most diverse systems. Cross-current, rotary heat exchanger, heating pipe or circulatory systems – they all have their own advantages and efficiencies, which we integrate according to requirements during the planning of the plant.

Low investment costs combined with high flexibility. Manual powder coating booths Manual powder coating booths unite two considerable advantages: low investment costs and high flexibility. Care is taken during the design to ensure that the employees can work efficiently and ergonomically. Additional significant features are the ease of cleaning, good illumination and an optimised air budget. Rippert additionally offers the option to mount the powder coating booth on rails for long components. In this case the component does not move through the booth; instead, the booth drives along the entire length of the component together with the worker.

Separation of paint powder from powder coating booths. Options: Rippert powder filter This type of filter is particularly suitable for the separation of paint powder from powder coating booths and is also often used together with an upstream Rippert cyclone for powder recovery. Separation chamber with dust collecting container, filter cartridges, compressed air cleaning and sound-insulated fan are housed in a compact design. The filter cartridges are arranged vertically in order to ensure optimum cleaning behaviour and energy-efficient operation. The fan, which also comes from our own production, is characterised by smooth running and high efficiency. Standard advantages:

Centrifugal force separator for powder recovery. Cyclone separator A cyclone is a centrifugal force separator and essentially consists of three parts: The intake cylinder, the cone and the immersion tube. In the intake cylinder, the air/particle mixture is brought into a circular path by means of tangential injection. Due to the taper of the subsequent cone, the speed of rotation increases sharply, so that the particles are pressed by centrifugal force against the outer wall and decelerated by friction, causing them to drop out of the air current and fall down. The cleaned air leaves the cone in an upward direction via the central immersion tube.

All media contacted parts are resistant against acid and demineralised water, media must be compatible with V2A stainless steel, version 1.4301. Mobile. Parts cleaning collector with sturdy drip-off grid, 80 kg load capacity, 30l. Water recycling via special sedimentation system with filter monitoring. 60 l water tank, 5 l cleaning agent reservoir, stepless adjustable pressure, metering device for cleaning agent, water shortage control, overheat fuse. Volume 1,8 l /m. 10 KW, 16A. 5 m hose with large pistol, hand screw coupling and lance ESR-LA 600, 2 m hose with small pistol, quick change coupling and nozzle ESR-ST. Hoses with quick change couplings at the device.

TRAPOROL’s polydirectional roller profiles are available in versions made of steel, galvanized steel or powder coated. They guarantee the fast and safe turning, sorting and moving of lightweight conveyed items. Profiles for all-round rolls: ø 40 to 120 Our profiles are available in the versions: bright steel, galvanized steel, powder-coated and stainless steel. Galvanized steel: untreated cut edges

The powder coating machine EPC is designed for the powder coating of cables, hoses and profiles up to a max. diameter of 150 mm and line speeds of up to 1,500 m/min. Our filter cleaning system already patented in 2004 ensures 100% dust-free machine environment. Maschinenbau Bardowick GmbH (formerly DCM Maschinenbau GmbH Lüneburg) has been the world’s leading manufacturer of these powdering machines for decades. Numerous customer-specific special requirements have been developed and implemented by us. The Advantages of the Powder Coating Machine EPC Safe adhesive forces on the product by using electrostatic powder guns with up to 100 kV. 100 % dust-free machine environment Optional fine dosing for powdering with minimum quantities High efficiency at simple operation, The Powder Coating Machine EPC at a glance Cable Powdering with Highest Quality The application of talcum and other powders as separating agents between the individual layers of the cable is no trivial task nowadays.

HÜPPE surface coatings. Quality through experience. We refine your products at the highest level. Powder coatings and wet coatings, sustainable and environmentally friendly, professionally according to the latest standards. We also offer our coating expertise in a wide variety of areas for your parts and assemblies. Our specialty is to paint design surfaces as technical coatings or surfaces according to customer requirements. Flawless results require know-how, experience and passion for the details. We paint parts and assemblies of all kinds for our customers. In addition to the standard RAL colors, we are also happy to implement special solutions such as special color requests, surface effects or different degrees of gloss. HÜPPE has the perfect solution for you. HÜPPE is your expert for the best possible surface quality with the longest durability. In addition to series coatings, HÜPPE also specializes in one-off production. Automatic and manual systems are available for this.