Extrusion line - Import export

Our 4 industrial extrusion lines and 2 cleanroom extrusion lines enable us to produce all types of extruded products in compact or cellular rubber:

Flexplas designs and manufactures turnkey extrusion lines for flexible PVC hoses reinforced with a spring steel wire and PVC coated spring steel wire helix. That is, we build all the machines and tooling systems that are necessary to produce “PVC-steel wire hose”. We realize this with our technological know-how and perfected craftsmanship. With our complete equipment you can produce a wide range of hose diameters extending from small to larger, according to your need. The complete line is automated, equipped with modern production management systems, and constructed as energy-efficient which includes the use of energy-efficient motors of the latest generation and LED lighting concepts. Furthermore, the machine has been designed to ensure a safe, easy, and time-saving operation after an accidental power failure or emergency stop. This also applies to relevant data items.

Flexplas designs and manufactures turn-key extrusion lines for the manufacture of PVC hoses. We build all the machines and tooling systems that are necessary for production. Flexplas PVC hose extrusion line boasts the latest technology enabling optimum performance at the highest line speeds. The whole extrusion system is controlled via a single master control panel including a large touch screen PLC. With our complete equipment you can produce a wide range of PVC hoses with diameters extending from small to larger, according to your need. Flexplas hose extrusion line helps the customer renovate their line of production for the purpose of increasing productivity, quality, and traceability with the contemporary design and fully controlled unit with or without the operator. The complete line is automated, equipped with modern production management systems, and constructed as energy efficient.

The Gneuss Processing Unit (GPU) is a modular configuration of different Gneuss products and technologies, which are combined in to a high performance extrusion line for the manufacturing of high quality products.

The LEAX planetary gearboxes in the LPG25 and LPG40 series are helical planetary gearboxes with particularly smooth running. This makes them ideally suited for use in smoothing units and calender systems in the plastics industry. Thanks to the LEAX LPG gearboxes, plastic sheets can be produced without chatter marks, which are used in displays of all kinds. LPG gearboxes are available as 2, 3 or 4-stage versions with a wide range of transmission ratios.

The LEAX planetary gearboxes in the LPG25 and LPG40 series are helical planetary gearboxes with particularly smooth running. This makes them ideally suited for use in smoothing units and calender systems in the plastics industry. Thanks to the LEAX LPG gearboxes, plastic sheets can be produced without chatter marks, which are used in displays of all kinds. LPG gearboxes are available as 2, 3 or 4-stage versions with a wide range of transmission ratios.

Aluminum profiles are produced for use in various sectors and for different purposes, with our 1100 UST 5 ” and 1650 UST 6” extrusion lines in Standard Aluminum facilities integrated with the latest technology . First class aluminum billet raw materials used in our extrusion lines consist of 6xxx series alloys. The extrusion process can be briefly defined as taking the shape of the mold and lengthening the profiles by passing large aluminum billets under high temperature and pressure through aluminum extrusion molds made of special steels at high temperature.

Microcell foam extrusion systems from Promix are used for a wide variety of applications and for almost all polymers. Thanks to the production of very homogeneous microcellular foam structures, high-quality foam products with very low densities and excellent mechanical properties can be produced. Physical foaming can reduce material consumption and thus costs by an average of 20%. This not only saves money but also has a positive impact on the environment. Promix Foam extrusion systems set standards in the production of microcellular foam products with very homogeneous cell structure and high process consistency. The systems operate with environmentally friendly blowing fluids nitrogen or CO2 and are easy to integrate into existing or new extrusion lines. Depending on the application, density reductions of 5 to over 70 % can be achieved.The technology can be used for packaging films, sheets, foam core and corrugated pipes as wellas profiles, cable sheating, blow molds and blown films.

Insufficient surface quality, long cooling times, uneven thickness tolerances or other quality problems often limit maximum production output. Promix melt blenders eliminate these limitations sustainably and lead to significant cost savings. Would you like to optimize your extrusion process? Improved melt homogeneity and a more uniform melt temperature create tighter thickness tolerances and better surface quality. And quite often, it can also increase production throughput. Promix offers you highly effective static mixers and melt blenders at low investment costs. They are supplied ready for installation, including heater bands and holes for pressure and temperature sensors. The melt blenders are usually installed downstream of the screen changer & gear pump, and upstream of the die. The very short installation length allows easy retrofitting in existing extrusion lines.

The systems of the FTS familiy offer thickness measurements with extreme stability and accuracy. Applying them in extrusion lines provides reliable measurement results in high precision and thus creates the basis for controlling the production process and eventually the quality achieved.

The systems of the FTS familiy series offer thickness measurements with extreme stability and accuracy. Applying them in extrusion lines provides reliable measurement results in high precision and thus creates the basis for controlling the production process and eventually the quality achieved.

For tire production, tread strips are cut from the extruded strip material. The system TLS 8303.I is applied in the extrusion line to measure the length of the strips immediately after the cutting machine in order to ensure a secure production process in high quality.

Monitor the quality in your extrusion line, fiber production, polymer production or food and chemical production continuously in real time with the Promix Visco-P inline viscosity meter. Prevent scrap production and reduce raw material costs through active raw material management. Promix Visco-P is a true online rheometer that helps you monitor your production process and save production costs. Ask for a test unit and see for yourself! Advantages Promix Visco-P inline viscosity measurement ,Continuous monitoring of raw material quality and process conditions in real time ,Raw material cost reduction through active raw material management ,Precise inline viscosity measurement in the melt stream – without bypass ,Suitable for all viscous media ,Additional benefit of melt and temperature homogenization in the Promix melt blender, which also serves as a measuring section ,Can be integrated into any extrusion line ,Test units available

The dimensionCONTROL TWI 7303.I tire width inspection system is designed for profile width measurement in extrusion lines. This measuring system is based on camera vision technology involving two cameras inside one measurement box. These cameras are angle mounted to each other and operate according to stereo vision technology which enables high precision measurements in the whole calibration range.

Because we use our own extrusion lines we are in a position to produce polystyrene sheets in a maximum width of 1200 mm and theoretically in an infinite length in high-gloss decorative finishes, timber designs or metal decors. The thickness of the sheets can be selected within the range 0.8 mm - 4.0 mm in 0.1 mm increments. All the decorative sheets are film-protected and can be corona-treated on the reverse. The corona coating serves as a bonding agent to facilitate pressure-bonding of the decorative sheets.

Because we use our own extrusion lines we are in a position to produce polystyrene sheets in a maximum width of 1200 mm and theoretically in an infinite length in high-gloss decorative finishes, timber designs or metal decors. The thickness of the sheets can be selected within the range 0.8 mm - 4.0 mm in 0.1 mm increments. All the decorative sheets are film-protected and can be corona-treated on the reverse. The corona coating serves as a bonding agent to facilitate pressure-bonding of the decorative sheets.

Because we use our own extrusion lines we are in a position to produce polystyrene sheets in a maximum width of 1200 mm and theoretically in an infinite length in high-gloss decorative finishes, timber designs or metal decors. The thickness of the sheets can be selected within the range 0.8 mm - 4.0 mm in 0.1 mm increments. All the decorative sheets are film-protected and can be corona-treated on the reverse. The corona coating serves as a bonding agent to facilitate pressure-bonding of the decorative sheets.

Because we use our own extrusion lines we are in a position to produce polystyrene sheets in a maximum width of 1200 mm and theoretically in an infinite length in high-gloss decorative finishes, timber designs or metal decors. The thickness of the sheets can be selected within the range 0.8 mm - 4.0 mm in 0.1 mm increments. All the decorative sheets are film-protected and can be corona-treated on the reverse. The corona coating serves as a bonding agent to facilitate pressure-bonding of the decorative sheets.

Because we use our own extrusion lines we are in a position to produce polystyrene sheets in a maximum width of 1200 mm and theoretically in an infinite length in high-gloss decorative finishes, timber designs or metal decors. The thickness of the sheets can be selected within the range 0.8 mm - 4.0 mm in 0.1 mm increments. All the decorative sheets are film-protected and can be corona-treated on the reverse. The corona coating serves as a bonding agent to facilitate pressure-bonding of the decorative sheets.

Because we use our own extrusion lines we are in a position to produce polystyrene sheets in a maximum width of 1200 mm and theoretically in an infinite length in high-gloss decorative finishes, timber designs or metal decors. The thickness of the sheets can be selected within the range 0.8 mm - 4.0 mm in 0.1 mm increments. All the decorative sheets are film-protected and can be corona-treated on the reverse. The corona coating serves as a bonding agent to facilitate pressure-bonding of the decorative sheets.

Because we use our own extrusion lines we are in a position to produce polystyrene sheets in a maximum width of 1200 mm and theoretically in an infinite length in high-gloss decorative finishes, timber designs or metal decors. The thickness of the sheets can be selected within the range 0.8 mm - 4.0 mm in 0.1 mm increments. All the decorative sheets are film-protected and can be corona-treated on the reverse. The corona coating serves as a bonding agent to facilitate pressure-bonding of the decorative sheets.

Because we use our own extrusion lines we are in a position to produce polystyrene sheets in a maximum width of 1200 mm and theoretically in an infinite length in high-gloss decorative finishes, timber designs or metal decors. The thickness of the sheets can be selected within the range 0.8 mm - 4.0 mm in 0.1 mm increments. All the decorative sheets are film-protected and can be corona-treated on the reverse. The corona coating serves as a bonding agent to facilitate pressure-bonding of the decorative sheets.

Servo-electric press lines Modular X2000NC setup as a press line with various servo-driven presses for cold forming Back wall dimensions: approx. 5 x 3.5 m, total weight: approx. 45 t Tool setup: 6 stations, 23 mm wire fed in from decoiler and feeder, straightener and cutting unit, ready-to-use production parts Cold extrusion process with press lines Illustrative example of a modular X2000NC setup with servo-driven presses of various sizes as a press line for the cold forming of wire. This setup with servo-driven presses from 240 kN to 7,000 kN can take the place of a single large press with a progressive die. Our press line with synchronised servo transfer is compact, fast and affordable. Unlike large presses from other manufacturers, our line does not need its own press pit. If you need a machine for processing thick wire up to 26 mm in diameter – we’re the specialists to call.

Thermoforming machines for disposable food cups and sheet line extrusion , ofset printing machines

Extrusion lines for thermoforming plastic products

Introducing Skilled Manpower - a premier provider of extrusion line solutions tailored to meet your specific requirements. With our state-of-the-art facilities, we boast a range of 5" to 10" presses, meticulously designed to handle a variety of profile sections. At Skilled Manpower, we understand the significance of alloy selection and its impact on the final product. That's why we prioritize your preferences when it comes to alloy type and press line. Our extrusion process is optimized to accommodate special alloys, including EN AW 6060, 6063, 6463, 6005, 6082, 6013, 6005, and 7xxx. What sets us apart is our unwavering commitment to delivering excellence. With a team of highly skilled professionals and a dedicated management team, we ensure that each and every product leaving our facility exceeds customer expectations. Our meticulous attention to detail guarantees that our extrusions are tailored to satisfy your specific end-use requirements.

Kuzey has been successfully producing and developing sheet extrusion lines for many years, aligning with the latest technological developments. These lines include mono-layer, co-extrusion, and multi-layer systems, all of which are compatible with PP, PS, and PET raw materials.

KUZEY granulators are designed according to Thermoforming production lines. Irregular draw speed of the thermoformed sheet skeleton is adapted accordingly to Kuzey Granulator . Our Crusher works in-line or off-line in synchronization with all our thermoforming and extrusion lines for continious Production as a result of standard size of Final Flake products.

Loss in weight gravimetric feeder for extrusion lines automatic control, it controlls the haull-off speed and weight per meter of pipes during extrusion process.