Straighteners - Import export

Straightening press CDN400 with 3100x3000mm table and 1000mm stroke helps us finish our work with great precision.

High quality, extremely simple operation, unreached price/performance ratio For decades, the GSW Straighteners are valued all over the world. The Straightener with clamshell head (the GSW “AlligatorHead”) came out in 1968 – the RMA series – and today is being built in up to 2000mm width. This machine levels coil set and equals out tension with up to 12mm thick materials. It has given GSW a pioneer’s position in the industry. The RMZ series Straighteners convince where high straightening and pull forces are needed. Its frametype head design provides a high stiffness and elevates this technology to work with high demands in straightening quality – even with highertensile materials.

With Our Mini-Servo Feeder with Straighteners’ Feasible Design to Mount On Press Chassis Provides an Opportunity to Minimize the Mold Distance and Eliminates the Need for Extra Guiding Unit.

QUEEN’s line Keratin Treatment helps to hydrate and nourish hair while also used for smoothing and straightening. It offers complete reconstruction of hair tissue through a process of immediate restoration of its structural components. The HIPPOPHAE RHAMNOIDES extracts it contains, increase the protection index it provides to hair while offering incomparable shine and durability.

KYANA’s TOTAL LISSE QUEEN line is an advanced system of absolute hair straightening that combines the moisturizing and restructuring properties of hydrolyzed keratin with the healing and protective properties of AMARANTHUS CAUDATOUS plant extracts. Controls excessive moisture in hair, prevents frizz and protects the basic keratin structure of hair.

ProcessLeveling And Residual Stress Relieve Material Thickness (mm)0,3-5 Maximum Material Width (mm)200 Minimum Material Length(mm)70 Quick Change System for Straightening Rollers- Flattening Gap AdjustmentElectromechanics/PC Control Overload Protection- ScreenTouch CE-CertificateStandard Machine Size (mm)1585x1585x1820 Total Weight (kg)2000

ProcessLeveling And Residual Stress Relieve Material Thickness (mm)1-28 Maximum Material Width (mm)1500 Minimum Material Length(mm)145 Quick Change System for Straightening RollersStandard Flattening Gap AdjustmentServo Hydraulic/PC Control Overload ProtectionStandard ScreenTouch CE-CertificateStandard Machine Size (mm)5200x7185x2260 Total Weight (kg)40000

ZETAMAK Rim Straightening Machines with 5 ton power capacity of Hydraulic Pump, Molded flange, Lathe and necessary accessories / equipment are used to straighten defected rims made up of alloy, chrome, mag and sheet iron wheels from 10" to 30". - CE certified - All parts have a 2-year warranty. - High quality electric box and cabling. - Reliable Hydraulic system. - Spare Parts support with no charge. - If requested OEM production is also possible.

To serve coil stock thicknesses of up to 15 mm Large diameter entry pinch rollers for smooth and lowwear strip transport Synchronized drive of all bottom work rollers and both entry pinch rollers Rollers are kept perfectly parallel with their penetration shown on scales or dial gauges Hardened 63 rockwell rollers with finepolished surface guarantee longevity Enormous potential for performance and straightening quality through absolutely warpresistant head construction; supported by optional backup rollers and allroll drive system Warpresistant body in modular design to allow extension with catenary rollers, threading system or loop bridge, etc. Hard chromed rollers Polyurethane coated rollers Hydraulic head opening as "cleaning stroke" Hydraulic threading systems in different grades Dial gauges for roller adjustment display Motorized adjustment of straightening rolls Jobmemory for mot. straightening roller adjustment Central edge guide adjustment via handwheel All roll drive

Most simple threading Short setup as roller adjustment can be maintained with coilchanges Most comfortable maintenance and cleaning Synchronized drive of all bottom work rollers and both pinch rollers Rollers are kept perfectly parallel with adjustments shown on scales or dial gauges Hardened 63 rockwell rollers with finepolished surface guarantee longevity Warpresistant body in modular design to allow extension with catenary rollers, threading system or loop bridge, etc. Hard chromed rollers Polyurethane coated rollers Hydraulic head opening Hydraulic threading systems in different grades Dial gauges for roller adjustment display Motorized adjustment of straightening rolls Jobmemory for mot. straightening roller adjustment Central edge guide adjustment via handwheel All roll drive Movable base Manual or hydraulic loop bridge... etc.

Both straightening and (servo) feeding performed in one operation Saves floor space as 2nd loop between standalone straightener and servo feed is eliminated Large entry pinch rollers driven synchronously with all bottom work rollers Great feeding accuracy of +/ 0,1 mm Rollers are kept perfectly parallel with adjustments shown on scales or dial gauges Hardened 63 rockwell rollers with finepolished surface guarantee longevity Warpresistant body in modular design to allow extension with catenary rollers, threading system or loop bridge, etc. Operator interface provides simple insertion or recall of feeding paramenters or memorized programs Hard chromed rollers Polyurethane coated rollers Hydraulic cleaning stroke Hydraulic threading systems in different grades Dial gauges for roller adjustment display Motorized adjustment of straightening rolls Motorized central height adjustment Central edge guide adjustment via handwheel All roll drive

Both straightening and (servo) feeding performed in one operation Saves floor space as 2nd loop between standalone straightener and servo feed is eliminated Great feeding accuracy of +/ 0,1 mm Operator interface provides simple insertion or recall of feeding paramenters or memorized programs Synchronized drive of all bottom work rollers and both feed rollers Rollers are kept perfectly parallel with adjustments shown on scales or dial gauges Hardened 63 rockwell rollers with finepolished surface guarantee longevity Warpresistant body in modular design to allow extension with catenary rollers, threading system or loop bridge, etc. Hard chromed rollers Polyurethane coated rollers Hydraulic head opening Hydraulic full piloting Hydraulic threading systems in different grades Dial gauges for roller adjustment display Motorized adjustment of straightening rolls Motorized central height adjustment Central edge guide adjustment via handwheel All roll drive

for wire ø 0,4 15 mm according to the required straightening quality, available with 5 to 13 rollers straightening rollers with precisionguiding also available as a set with 2 straightening units and angular fixations for horizontal and vertical straightening on request special perforations of the straightening rollers for noncircular material crosssection

GSW FeederStraighteners, series VRMA are just as simply operated as our Straighteners of the RMA series. With servo drive and length measuring system they offer the additional functionality of material feeding (positioning) over just straightening. Their most common application is cuttolength and spacesaving coil feeding. The already revolutionary alligatorhead can be extended with hydraulic opening for full piloting when feeding into stamping presses with progressive dies. For especially heavygauge materials or high demands in flatness, our VRMZ series FeederStraighteners are the correct answer. They process crosssections as large as 2000 x 5,0 mm. up to 2000 mm material width and 16 mm thickness max crosssection approx.. 2000 x 5 mm or 650 x 10 mm max net output approx. 50 – 150 m/min max cycles with piloting approx.. 40 – 100 SPM

All rollers hardened and finepolished Multiple backup rollers to prevent deflection Specially suitable to feed highspeed stamping presses Parallel adjustment of upper roller bank with tilting via spindle type lifting devices With optional synchronized drive of pinch and work rollers Drive system via transfer gear box and universaljoint shafts with length compensation and quickrelease coupling Warpresistant stand in modular design to allow extension with catenary rollers, threading system, loop bridge or conveyors for operation as partsstraighteners etc. Hard chromed rollers Polyurethane coated rollers Hydraulic threading systems in different grades Motorized adjustment of upper roller bank with optional jobmemory Central edge guide adjustment via handwheel (optionally motorized) All roll drive Extricable and exchangable roller cartidges for easy maintenance Quickthreading feature for universaljoint shafts Movable base Manual or hydraulic loop bridge Conveyor belts... etc.

When straightening becomes core competence and strip or parts need to be completely removed of their tension, GSW Precision Straighteners are the answer of choice. They handle up to 2000mm wide and up to 6mm thick materials in strip or plate. Highest stiffness, closest centerdistances and the active driving of all rolls allow for perfect flatness results. Our newest development – the HighPerformance Straighteners, series RMB – answer questions raised thru current material development leading to increasing material strength, lessening thicknesses or the use of sandwich materials Their enormous stiffness, large pinch rolls and closest center distances evenly deliver highest straightening forces. If material surface quality must be fully preserved, the 6high design option is the right choice. Here, intermittent rolls prevent marking caused by the backup rolls and allow for a perfectly clean strip or plate.

The straightening machine RM-1000 was developed for straightening deep-hole drills, as 4- and 6-axis version. The radial run-out of a drill is straightened using the 4-axis version. The 6-axis machine additionally corrects the camber of the shank and the head run-out of the soldered carbide drill bits. The maximum length of the drills is 1,000mm, the accuracy of the straightening process is 0.08 mm (depending on the work piece). An exportable straightening protocol is created for each straightening process. A robot cell is available as an option. Using this robot cell, the insertion and removal of the drills is performed. The robot cell is mobile and can be disconnected at any time in order to allow manual straightening processes.

The rotor type wire straightening machine RI 8 is suitable for processing a wide range of smooth cold drawn industrial wires from Ø 3mm to Ø 8mm. The 4 independent servomotors allow Excellent straightening quality; Max. pulling speed 160 m/min; Burrfree highprecision cutting (tolerance of ±0.1 mm). A wide range of wires can be processed depending on the machine configuration from mild steel to annealed and galvanized wire, highstrength steels such as stainless steel, springs steel and nonferrous wires such as brass, bronze, copper and aluminum using special equipment. The wide range of accessories allows you to customize the machine to the different needs of the industrial market. Available versions RI 8/ML The manual setting of the mechanical lengthstop will enable processing wires with a bar length accuracy of ±0,1 mm. This newly designed contactless lengthstop enables to action the cut without the conventional

Automatic wire straightening machine, with rollers, for the production of cuttosize wires up to Ø 20 mm (#6). Driven by digital electric servomotors. Capacity 2 Ø 16 mm (#5) Max pulling speed 200 m/min (660 ft/min) Straighteners (horizontalsverticals) with electronic adjustment and independent position for the 2 wires Motorized wire change unit (Optional) Prestraightening Feeding Unit (Optional) Web Teleassistance

Fast automatic wire straightening machine, with rollers, for the production of cuttosize wires up to Ø 13 mm (#4), equipped with Senso Technology.

Multirotor straightening and shaping machine using coils up to Ø 20mm for the production of straight bars, large stirrups and shapes with bends on both ends. 4 wheel drive pulling unit driven by servomotors for high speed production; Maximum pulling speed 140 m/minute; The straightening system uses rotors, each one dedicated to a single bar diameter which guarantees perfectly straight bars and wire diameter changes in just a few seconds; Servomotor driven cutting unit guarantees high speed and high cutting accuracy; 2 bidirectional bending units work “offline” so the bars are bent in “masked time”; Automatic bending tooling changeover for higher productivity; Indexing carriage for the automatic collection and sorting of the bars produced.

We design our coil straightener feeder machine with compact single body and for working precision feeding and without damage on sheet metal surface. Our coil straightener feeder machines provide to have working possibility with high speed and precision sheet metal feeding and straightening results during press feeding. We have as alternative for coil straightener feeder machine standard models. And we design and provide for different request specific coil feeder straightener machines. We supply our coil feeder straightener machines as to our customer's requests and needs, according the working sheet raw material, thickness and width. We check our customer’s final target product and requested production capacity, then we offer the optimum solution coil straightener feeder machine solution.

We design our coil straightener machine for having perfect straightening results and without damage on sheet metal surface. Our coil straightener machines provide to have working possibility with high speed and precision sheet metal straightening results during press feeding. We have as alternative for coil straightener machine standard models. And we design and provide for different request specific coil straightener machines. We supply our coil straightener machines as to our customer's requests and needs, according the working sheet raw material, thickness and width. We check our customer’s final target product and requested production capacity, then we offer the optimum solution coil straightener machine solution.

Our 11-roller servo feeders work between 300 and 1.600 millimeters of width and, 1 and 8 millimeters of thickness. Our straightener servo machines’ full-auto piloting system works with feeder and straightener rollers. Our company mass produces 11-roller Model with static body and in accordance with Conformité Européenne (CE) Regulations.

Our 7-roller straightener servo feeders work between 300 and 1.600 millimeters of width and, 0,5 and 5 millimeters of thickness. Our straightener servo machines’ full-auto piloting system works with feeder and straightener rollers. Our company mass produces 7-roller Model with static body and in accordance with Conformité Européenne (CE) Regulations.

Our company BOSPORAS, mass produces AMD models with static body and in accordance with Conformité Européenne (CE) regulations. Our understanding of making the “quality” our top priority has made us the top choice among customers. AMD model products are manufactured to work between 0,3 and 3 millimeters of thickness and, 100 and 200 millimeters of width. AMD model consists of 7 rollers that have HRC 58-60 surface stiffness which 5 of them have 60 millimeters diameter and two of them have 80 millimeters of diameter. AMD models don’t need any external guidance because they minimize the distance between Press body and the template.

Deformations that are created by utilizing thermal cutting process causes metal materials to lose their flat form. The materials which are cut by a laser, plasma or oxygen cutter that utilize thermal process can become almost impossible to be in a desired flat form again. This is no longer an issue with the new generation leveler technology. Our new generation leveler touches almost every point of the sheet metal material and can smart process. That way, stressed material can be straightened.

We are able of producing a wide range of stainless steel flanges, including raised face socket weld, raised face threaded, raised face slip-on, stainless steel blind plate, stainless raised face blind, stainless lap joint, and stainless steel slide on plate. Stainless steel flanges with dimensions ranging from Ø 30 mm to Ø 740 mm are manufactured in accordance with your technical drawing requirements.

The manufacturing precision of the roller has a major influence on the quality of the final product (wires) as well as on the service life of the rollers. It is therefore essential that the ground “V” groove on the outer ring is machined and positioned precisely relative to the internal geometry. WIB only produces straightener roller bearings produced in this fashion, while many other producers machine the outer wire guide groove after assembly