Extrusion line - Import export

Microcell foam extrusion systems from Promix are used for a wide variety of applications and for almost all polymers. Thanks to the production of very homogeneous microcellular foam structures, high-quality foam products with very low densities and excellent mechanical properties can be produced. Physical foaming can reduce material consumption and thus costs by an average of 20%. This not only saves money but also has a positive impact on the environment. Promix Foam extrusion systems set standards in the production of microcellular foam products with very homogeneous cell structure and high process consistency. The systems operate with environmentally friendly blowing fluids nitrogen or CO2 and are easy to integrate into existing or new extrusion lines. Depending on the application, density reductions of 5 to over 70 % can be achieved.The technology can be used for packaging films, sheets, foam core and corrugated pipes as wellas profiles, cable sheating, blow molds and blown films.

Insufficient surface quality, long cooling times, uneven thickness tolerances or other quality problems often limit maximum production output. Promix melt blenders eliminate these limitations sustainably and lead to significant cost savings. Would you like to optimize your extrusion process? Improved melt homogeneity and a more uniform melt temperature create tighter thickness tolerances and better surface quality. And quite often, it can also increase production throughput. Promix offers you highly effective static mixers and melt blenders at low investment costs. They are supplied ready for installation, including heater bands and holes for pressure and temperature sensors. The melt blenders are usually installed downstream of the screen changer & gear pump, and upstream of the die. The very short installation length allows easy retrofitting in existing extrusion lines.

Monitor the quality in your extrusion line, fiber production, polymer production or food and chemical production continuously in real time with the Promix Visco-P inline viscosity meter. Prevent scrap production and reduce raw material costs through active raw material management. Promix Visco-P is a true online rheometer that helps you monitor your production process and save production costs. Ask for a test unit and see for yourself! Advantages Promix Visco-P inline viscosity measurement ,Continuous monitoring of raw material quality and process conditions in real time ,Raw material cost reduction through active raw material management ,Precise inline viscosity measurement in the melt stream – without bypass ,Suitable for all viscous media ,Additional benefit of melt and temperature homogenization in the Promix melt blender, which also serves as a measuring section ,Can be integrated into any extrusion line ,Test units available

The line preheater guarantees successful and high-quality preheating of the conductor for the subsequent extrusion. This improves the adhesion of the cable insulation and the adhesion of the conductor. The preheater is suitable for use in extrusion lines for manufacturing of all types of cables. Properties Inductive heating technology Robust and durable design Material library for fast setup Integrated wire speed sensor that automatically compensates the power output Integrated PoE Ethernet interface Integrated web server in all processor versions Benefits Automated range selection with smart self-monitoring Actual input temperature for control circuit (analogue 0-10 V or serial RS) Optional fine wire guide for very small diameter ranges.

The MSD models are universally suited and can be used in all cable production lines to measure wires and cables of all types. In tube and hose extrusion lines, they are indispensable aids for measuring pressure pipelines, waste water and heating tubes, and other types of rubber hoses. MSD devices can also contribute to quality monitoring in cold applications in the steel and metal industry. Additionally, the measuring device can be used for non-ferrous and offshore productions. Properties The measuring principle is based on state-of-the-art CCD technology with several point-source LEDs as lighting sources. Non-contact measurement Very high measuring rate Differently coloured LEDs illuminate the measuring axes, for interference-free measuring during simultaneous measurements or reflecting products Integrated interfaces such as Ethernet IP, Profinet IO, Profibus DP and others Integrated web server in all processor versions.

The processor is used for communication, analysis and display of sensor values for continuous transparency in processes such as: – Wire drawing – Extrusion procedures – In-line or off-line applications – Cutting – Drawing procedures – Tube forming and welding – Taping – Peeling – Centreless grinding – Stranding / assembling – Coating applications Properties Application for specific processor solutions available Processor for monitoring and controlling measuring values Statistical analysis and logging Product recipe management and storage Digital and analogue inputs and outputs Possibility to integrate several sensors Integrated standard host interface FFT/SRL analysis for maximum 4 parameters Zumbach RealTime operating software provides maximum virus protection thanks to embedded software solution.