Welding work - Import export

Stampling device for welding work ■ positioning, centering & clamping of metal part, with integrated part scanning The individuel customized solution will be performed according to customer specification!

We offer MIG-MAG and WIG welding with maximum power of electricity 400 A. Our welding machines are KEMPPI and MILLER. We make welding of steel details, tube constructions with length till 6 meters and weight till 3 tones. We also offer spot welding and robotic welding (Fanuc) at details with length till 3 meters and width till 1.5 meters, by one or by two sides. We weld ferrous metals, stainless steel and aluminum. After welding we make cleaning of welding and painting (powder and wet).

Rolling stock, integrated manufacturing and testing equipment, the mobility of our trade specialists are just some of the key assets we deploy to comprehensively manage your requirements, whatever your needs or the time of year. At the same time, we also perform maintenance operations on your equipment at your premises: safety compliance, refurbishment and repair, welding, metal work, electrical and mechanical maintenance, assembly and retrofitting. Our qualified employees are at your disposal and are fully accustomed to working on site with customers, whether independently or with teams working in other trades. Our teams have all the necessary clearances and qualifications to provide you with quality facilities, while working in compliance with safety regulations and your internal procedures.

For the bonding of thermoplastic textiles, the Triad Wedge Welding System is ideal for your in house fabrication needs to produce tents, tarps, awnings, flags, banners, liners, covers, curtains, bags, tubes, etc. The Triad can weld PVC, PE, PP, Urethane and many other weldable, flexible membranes. It can also weld supported and non supported material in thickness of 5 to 100 oz. and is designed to be portable, versatile and user friendly. HOW DOES IT WORK? The welding of various thermoplastics occurs by a combination of wedge temperature, material speed passing over the wedge, and pressure of the pinch rollers. The material is placed between the pinch rollers and the hot wedge is inserted. Contact is made between the top and bottom of the material and a melting of the coating occurs with a certain speed of the material crossing the hot wedge surface. The pinch rollers then apply pressure to the melted coating to create the lasting bond.

For the bonding of thermoplastic textiles, the Triad Wedge Welding System is ideal for your in house fabrication needs to produce tents, tarps, awnings, flags, banners, liners, covers, curtains, bags, tubes, etc. The Triad can weld PVC, PE, PP, Urethane and many other weldable, flexible membranes. It can also weld supported and non supported material in thickness of 5 to 100 oz. and is designed to be portable, versatile and user friendly. HOW DOES IT WORK The welding of various thermoplastics occurs by a combination of wedge temperature, material speed passing over the wedge, and pressure of the pinch rollers. The material is placed between the pinch rollers and the hot wedge is inserted. Contact is made between the top and bottom of the material and a melting of the coating occurs with a certain speed of the material crossing the hot wedge surface. The pinch rollers then apply pressure to the melted coating to create the lasting bond.

The Miller Weldmaster 118 Custom Sidewall/Pool Beading Machine allows you to make custom walls for your pool customer without keeping a large variety of material patterns. This machine will allow you to weld your pool bead to your pool border at the same time that it welds the border to your wall. The machine is designed to be able to make one liner at a time or come off roll. It will allow you to offer a wide variety of patterns without having to keep a large inventory. FEATURES, FUNCTIONS, & BENEFITS The system is made of One wall unwinder One conveyor belt for precut walls One hot wadge welding machine equipped with two welding heads to weld in the same time the bead and the decorative patterns The welding machine is able to work with one welding head to do only for example the welding of the bead on the wall

For the bonding of thermoplastic textiles, the Triad Wedge Welding System is ideal for your in house fabrication needs to produce tents, tarps, awnings, flags, banners, liners, covers, curtains, bags, tubes, etc. The Triad can weld PVC, PE, PP, Urethane and many other weldable, flexible membranes. It can also weld supported and non supported material in thickness of 5 to 100 oz. and is designed to be portable, versatile and user friendly. HOW DOES IT WORK? The welding of various thermoplastics occurs by a combination of wedge temperature, material speed passing over the wedge, and pressure of the pinch rollers. The material is placed between the pinch rollers and the hot wedge is inserted. Contact is made between the top and bottom of the material and a melting of the coating occurs with a certain speed of the material crossing the hot wedge surface. The pinch rollers then apply pressure to the melted coating to create the lasting bond.

This special Triad has been designed around the basic finishing needs of the digital graphics market. This package, based on the 1" (25mm) hem wedge and housing, can provide several welding functions including overlap, flat hem, hem cord and pole pocket welds. The Triad Digital Graphics Package is also available with a 1.5" (38mm) wedge for a larger finish size. For the bonding of thermoplastic textiles, the Triad Wedge Welding System is ideal for your in house fabrication needs to produce tents, tarps, awnings, flags, banners, liners, covers, curtains, bags, tubes, etc. The Triad can weld PVC, PE, PP, Urethane and many other weldable, flexible membranes. It can also weld supported and non supported material in thickness of 5 to 100 oz. and is designed to be portable, versatile and user friendly. HOW DOES IT WORK? The welding of various thermoplastics occurs by a combination of wedge temperature, material speed passing over the wedge, and pressure of the pinch rollers.

Our Heat Treating Suppliers are certified by Aeronautical and Automotive Industries. Annealing Normalizing Stress Relieving Quenching and Tempering Vacuum Hardening Homogenization Decarburization Nitriding Carburization Case Hardening and more

Straightening press CDN400 with 3100x3000mm table and 1000mm stroke helps us finish our work with great precision.

In our team, certified welders with more than 20 years of experience are working, using precision working plates for weldments up to 4000x6000mm and even more. Our welding shop is equipped with cranes 3,5t / 5t / 20t

It is not so common, but it greatly increases the efficiency in our welding shop

Initial Situation: Inspection of a laser weld seam for pores and geometrical anomalies The production of a client in automotive industry is subjected to extremely stringent quality requirements. This is valid particularly also for the precision of laser weld seam of fine mechanical work. 100% inline supervision is required for the following task: A laser weld beam (width ca. 200µm) has to be verified with respect to the presence of pores and geometrical anomalies. Camera inspection performed until now turned out to be not stable. Therefore the client is forced to implement an improved monitoring process. The challenge The resolution required amounts to 4µm. The high gloss finished material and glossy laser weld seam may give rise to reflections, and the space for installation is restricted. A low form factor for the monitoring equipment is imperative.

Fanuc Arc welding robot with 2 meters reaching capacity can weld 5 mm -20 mm parts with multi dimensional and efficient methods. Thin design makes the robot ideal for usage in different sectors from automotive to furniture industry. Unlike traditional welding methods, you can achieve the quality from first to last part. In addition to TIG welding, We are also working with other welding methods such as stainless steel welding (MIG/MAG) and spot welding depending on our client's needs and material preferences.

Novelty Steel Designs and manufactures various steel frames for various structures and machinery. We produce bespoke steel frames based on the client drawings and preferences. Our modern steelwork fabrication shops have computer-aided design and detailing (CAD), which is linked directly to factory floor computer numerically controlled (CNC) machinery, creating a genuine seamless CAD/CAM environment. The accuracy of the computer-generated details being transmitted directly to the CNC machinery increases the quality standards of the production. Novelty Steel has adapted EN 1090-2 standards into its manufacturing processes supervised by experienced quality management team.

Fabrication is the process used to manufacture steelwork components that will, when assembled and joined, form a complete frame or structure. The fabrication process of steel products can be categorized into 5 steps primarily based on the sequence of the task. These are: Steel Detailing Steel Profiling Cutting Bending Rolling Drilling Welding Surface Preparation and Painting Packagin At Novelty Steel, we usually use readily available steel sections that are purchased from the steel mills, together with complementary material such as protective paints and fasteners from other specialist suppliers. Our modern steelwork fabrication shops have computer-aided design and detailing (CAD), which is linked directly to factory floor computer numerically controlled (CNC) machinery, creating a genuine seamless CAD/CAM environment. The accuracy of the computer-generated details being transmitted directly to the CNC machinery

Base Frames for Various Machines

Novelty Steel is a contract fabricator of bespoke structural steel works comprising metal cutting, bending, machining, welding and painting. Our modern steelwork fabrication shops have computer-aided design and detailing (CAD), which is linked directly to factory floor computer numerically controlled (CNC) machinery, creating a genuine seamless CAD/CAM environment. The accuracy of the computer-generated details being transmitted directly to the CNC machinery increases the quality standards of the production. Novelty Steel has adapted EN 1090-2 standards into its manufacturing processes supervised by experienced quality management team.

Novelty Steel is an experienced fabricator of structural steel fabrications for plant constructions such as Bulk Handling Equipment, HRSG plants, Steel and Wood Industries. Some examples of the fabrications are: Steel Silos and tanks Inlet Ducts and Silencers Stair Towers Bunkers and Hoppers Pipe Supports Exhaust Stacks Our modern steelwork fabrication shops have computer-aided design and detailing (CAD), which is linked directly to factory floor computer numerically controlled (CNC) machinery, creating a genuine seamless CAD/CAM environment. The accuracy of the computer-generated details being transmitted directly to the CNC machinery increases the quality standards of the production. Novelty Steel has adapted EN 1090-2 standards into its manufacturing processes supervised by experienced quality management team.

The material is aluminum. The process is CNC laser cutting and bending.

Our tasks also include joint process optimization with our customers in order to enable more efficient production and thus a reduction in set-up and downtimes. Our spooling systems are a good example of this type of cooperation and continuous further development. We connect the strips using state-of-the-art welding technology and rewind them oscillating on a variety of spools Strip widths from 1.5 mm up to 60 mm Extension of the strip length to more than 200,000 meters in one strip depending on the material Individual laying widths from 100 to 400 mm Special decoiling racks with decoiling widths of 800 mm and maximum decoiling weights of 2,500 kg

Carbon Steel and Stainless Steel Robot Laser Welding Part Manufacturing

Our company's offer includes welding of steel structures made of stainless steel and carbon steel. Welding is carried out using the method MIG / MAG creation of an electric arc between the head and the material. It is covered with shields of mechanical gases such as, for example, neutral (argon) or chemically active (carbon dioxide); TIG welding using a tungsten electrode and a shield of noble (inert) gas, most often argon. We combine elements of standard size as well as largesize items We provide welds with the highest usable parameters, but after the welding process, the combined elements are additionally grinded and we remove any sharp edges or endings

Aluminium fabrication plays an essential role in metal fabrications for a variety of industries. The metal’s light weight, corrosion resistance, and ductility make it ideal for many applications from automotive parts to medical devices. Aluminium isn’t always easy to work with. The appropriate practices and equipment is necessary if you want to avoid welding defects or damage. The choice of alloy, welding gas and joining method can all have a significant effect on the quality of finished products. Due to aluminium’s unique characteristics, aluminium fabrication differs from the other metals. Low weight density of aluminium is common knowledge which brings various advantages and disadvantages in the fabrication. Although aluminium has a weaker mechanical properties, it still possesses higher strength to weight ratio compared to stainless steel and carbon steel in various applications.

KASAG undertakes cutting, forming and welding works for manufacturing simple and complex welding constructions of up to a weight of 13 t in stainless steel and aluminium. Our specialists have been certified according to ISO 3834-2 in all required welding processes MIG, MAG, TIG, plasma and orbital.