UNITED PROCESS CONTROLS GMBH

HT-Tools Pro is a powerful simulation tool for designing and optimizing recipes for carburizing including low-pressure carburizing, carbonitriding, as well as nitriding and nitrocarburizing processes. It can significantly reduce the lead time for process development, replacing time-consuming evaluations and trials.

The SGS™ Single-Gas Sensor is an integrated thermal conductivity sampling system designed to measure the concentration of a gas sample in binary or quasi-binary mixtures. Ideal for measuring hydrogen (hydrogen sensor) content or dissociation level with high accuracy in nitriding and nitrocarburizing atmospheres, the SGS™ is also capable of calculating KN and KC for controlled nitriding and nitrocarburizing.

The H2Smart™ is an integrated sampling system designed to measure hydrogen content with high accuracy in nitriding and nitrocarburizing atmospheres and to calculate the parameters necessary for process control. Its unique measuring cell design and advanced electronics eliminate the need for a reference gas cell, thus simplifying the installation and usage. Moreover, the measuring cell is maintained at a set temperature to protect the system from condensation and contamination during nitrocarburizing and post oxidation processes. An integrated sampling pump with variable output insures reliable flow through the measuring cell. The sampling flow is continuously measured via an integrated mass flow meter, and, if necessary, the flow is adjusted by changing the pump output. In this manner, the closed-loop flow control assures reliable H2 measurement and thus accurate nitriding and nitrocarburizing control.

The FurnaceDoctor®-Pro provides accurate infrared measurement of CO, CO2, and CH4 and computes the % carbon, Dew-point and expected O2 probe millivolts. Used with both endothermic and exothermic atmospheres. BENEFITS • Accurate calculation of atmosphere carbon potential • Verification of oxygen probe accuracy • Easy identification of furnace atmosphere problemsand furnace condition • Evaluation of Endo and Exo generator performance, and catalyst condition • Optimize nitrogen methanol system performance • Easy retrieval of data logged gas analysis

FEATURES & BENEFITS • Direct reading of dew point with calculated % carbon • Direct reading digital display of process dew point • Designed for use in heat-treat applications • Equilibrium %C computed with entered process temperature. Feature provides cross check for oxygen probe systems • CQI 9 compliant furnace atmosphere measurement • No interpretation errors • Short response times, even when moving between a high and low dew point process • Easy-to-use, simple operation, operator training in minutes • Rugged capacitive sensor • Long life rechargeable battery • NIST traceable calibration • Calibration certificate supplied with factory calibration

The AtmoSense™ is a flexible process analyzer designed to provide real-time measurements of process gas variables in a wide variety of atmosphere control applications. The AtmoSense™ is available with a range of sensors and options to provide accurate measurement of either dew point, relative humidity(%RH), methane(CH4), propane(C3H8), hydrogen(H2), carbon monoxide(CO), or carbon dioxide(CO2). Choose NEMA enclosure for permanent mount or pelican case with battery for portable use.

The Sentinel-ES™ Control Panel brings you the very best technology to monitor oxygen and dewpoint in situations where an in-situ probe is not practical. The combination of fast response times, low sensor replacement cost, no modifications necessary for your furnace or generator, and simple set-up and calibration make the Sentinel-ES™ an obvious choice for difficult applications.

The Oxyfire™ in-situ oxygen sensor measures oxygen concentrations directly in the "high heat" zones of high temperature furnaces, boilers and incinerators. They are intrinsically safe, requiring no electrical input power, and generating only a low millivolt output. FEATURES • Available in a number of standard lengths up to 48" (1200 mm) • Field performance can be easily verified using integral verification gas port • Intrinsically Safe per EN50 014 (1977) clause 1.3 • Temperature Range: 1000°F (min) to 3000°F (max) / 538°C (min) to 1649°C (max) • Robust design eliminates "auxiliary sheaths" required on lower quality products • Single side connections ensure cables are safely away from the hot furnace wall • Proven track record: used in more furnaces, boilers and incinerators than all other high-temp probes combined • No drift or accuracy problems common to "side hole" probes • High quality construction eliminates the need for cooling air • Proprietary installation configuration...

The PROTHERM 470 controller is designed to monitor, control, record, and archive combustion processes running in a furnace or simultaneously in multiple chambers. This powerful controller is suitable for various types of batch and continuous operations and can be installated on new, retrofit, or refurbished equipment. The fully configurable I/O channels can be used with oxygen sensors or any sensor with an analog output signal or Modbus communications. FEATURES • ½ DIN multi-loop embedded programmer with a color display and turn-and-push knob navigation • Up to 32 programmable PIDs included • built-in calculators for real-time carbon and/or nitrogen diffusion, and hardness profile • mathematical model for calculating atmospheric parameters • integrated web server for browser-based remote access. • works with internal and/or external I/O’s

“The Heat Treater’s Favorite” provides precise visual indication of rates of flow of air, liquids and industrial gases. All Waukee FLO-METER™ are calibrated in our ISO/IEC 17025:2005 certified lab and traceable to NIST (National Institute of Standards and Technology).