Automated welding - Import export

High quality, productive longitudinal seam welding calls for the utilisation of advanced, superior technology. This enables us to us to protect and expand our market position despite increasingly fierce competition. Our ELENA® longitudinal seam welders provide unsurpassed technology for welding of longitudinal metallic seams.

Our competences ,Flexible and toolbased sheet metal processing ,2D laser cutting, punched and folded parts. ,Bent wire parts madetomeasure ,Manual and automated welding. We would be happy to manufacture your preliminary products. More information available at https//www.geck.de

It's suitable for MIG/MAG automate processes in heavy fabrication industries. There are four adjustable parameters (oscillation width, oscillation speed, oscillation dwell time on both ends) which controlled by simple control panel.

Turn Table, precisely provide to welding by turning clockwise or counterclockwise of parts connected to it horizontally. It also enable movement in the rotation axis. . The work table is operated with a T-slot turntable to ensure that the workpieces are fully fixed to the work table. It is designed with the aim of increasing efficiency, eliminating the need for welding in difficult positions and considering ergonomics of employees.

There are hydraulic pressing clamps in the fixture equipment of system. The workpiece is both made spot welding by means of clamps and prevented distortion due to heat during welding. Separate control lever is used as to be put to rear of piston for each piston.Also there is a pressure relief valve on each control lever. Thanks to pressure relief valves the critical pressure is brought to the desired pressure and the compression of the material in desired strength may be achieved A lock valve is connected to each hydraulic cylinder after the tightening process and during the welding operation, the material is prevented from being retracted and opened due to heat input. Reverse deflexion may be done on the frame thanks to the control units in the clamp mechanisms. 1 inert gas arc welding machine will be used for spot welding process.( it will be supplied by the purchaser)

The 2Kwelding CBS series of column & Boom Manipulators are specially designed and produced for harsh and rugged area circumstances. Column-Boom Systems are manufactured to ensure ergonomics during weld jointing processes, reaching to hard to access areas while welding large pieces and to perform welding with minimal error.. Column-Boom systems approach to the most suitable area on the piece for performing the required welding process under control of the operatör and welding operation is performed with the command sent to the automatic unit on the boom While Column-Boom systems can perform welding independently for any part, it may also perform circular or lengthwise welding using rotator or positioner. Welding types that can be performed by the system are SUBMERGED, MIG, MAG, TIG. Also, Column-Boom systems can be fixed or with automatic travel on rail.

LIPP® Welded Tanks offer the ideal storage solution for a wide variety of media. Tanks are produced by means of an automated welding process specially developed by LIPP® and can be constructed individually in diameter in volumes of 50 to 10,000 m³ according to the application. LIPP® offers a corresponding selection of metallic materials suitable for use with storage media ranging from drinking water and foodstuffs to ethanol or oil. These materials range from a variety of different steel grades to highalloy stainless steels. The automated process meets the highest quality standards. LIPP® Welded Storage Tanks can be produced within a short time, either on site in the open air or inside a building.

TYPES OF OPERATIONS TO RUN (SEE VIDEOS ENCLOSED) Double Tube Sewing System Cured in Place Pipeline System Cured in place welding machine Cured In Place Pipeline Manufacturing SINGLE or DOUBLE Layer Welding and Sewing Operations DESCRIPTION This fully automated welding or sewing system manufactures cured in place pipelines or rehabilitation tubes. The machine is capable of welding or sewing two layers of fabric simultaneously one layer of non woven felt on the inside and one layer of coated felt on the outside. The coated felt layer can be coated with PVC, polyurethane, polyethylene or polypropylene. This machine can weld or sew both layers, tack welds layers together all automatically inline simultaneously, saving time improving consistency and increasing quality. FEATURES, FUNCTIONS, & BENEFITS Multiple unwinds for off roll production Continuous operation for increased production Capable of welding or sewing both layers to meet your finishing needs

From the innovators of welding automation, Miller Weldmaster presents the DH7600. Designed to finish the outside edges of almost any size product, the DH7600 is an economical solution to finish 2 sides at one time. Available with almost any seam type, the DH7600 is available with an optional conveyor table for additional fabric handling. Double your finishing production The model DH7600 FEATURES, FUNCTIONS, & BENEFITS Throat capacity available in 4.5M or 7.6M (14.76t or 24.93ft) Dual hot air and hot wedge heat systems for seaming any any type of industrial fabric Independent cool down cycle Operator foot pedal to initiate welding process Miller Weldmaster PLC smart screen

From the innovators of welding automation, Miller Weldmaster presents the i6500W Series of Indexing welders. This recipe driven curtain producer will enable your operator to easily finish your vertical webbing and vertical seams effortlessly. After the fabric is placed on the automatically driven table, the welding head will advance to the start position and finish all of the vertical webbings hands free. All webbing are pre fed, pre cut, and precisely positioned with no measuring. Speed, versatility, precision and labor reduction... the model i6500W. Also available To weld horizontal webbings on truck curtains To weld anti vandalism webbings SPÉCIFICATIONS, FONCTIONS ET BÉNÉFICES Throat capacity available in 6.5m to 14m Independent Quad heat system Automatic rotary webbing cutter Miller Weldmaster PLC Smart Screen Custom indexing clamp system High speed hot air welding technology Power friendly worldwide

From the innovators of welding automation, Miller Weldmaster presents the i4500W Series of Indexing welders. This recipe driven curtain producer will enable your operator to easily finish your vertical webbing and vertical seams effortlessly. After the fabric is placed on the automatically driven table, the welding head will advance to the start position and finish all of the vertical webbings hands free. All webbing are pre fed, pre cut, and precisely positioned with no measuring. Speed, versatility, precision and labor reduction... the model i4500W. ALSO AVAILABLE To weld horizontal webbings on truck curtains. To weld anti vandalism webbings. SPECIFICATIONS, FUNCTIONS AND BENEFITS Throat capacity available in 4.5m to 14m Independent Quad heat system Automatic rotary webbing cutter Miller Weldmaster PLC Smart Screen Custom indexing clamp system High speed hot air welding technology Power friendly worldwide

Bladder and Tank Seamer From the innovators of welding automation, Miller Weldmaster presents the BT2000. Designed to increase tank and bladder production while dramatically reducing labor. Our exclusively designed BT2000 welding heads enable the operator to weld overlaps and top and bottom tape covers, all in one pass. The three seams at one time makes the BT2000 the leading choice for tank and bladder makers worldwide. The low ground construction enables you to construct your tanks using your floor. This unique design reduces floor space while eliminating material handling. For the fastest most efficient means of tank and bladder construction... The BT2000. FEATURES, FUNCTIONS, & BENEFITS Quad Element Simultaneous Hot Air Heat Systems Drive Systems Cable Carrier and Track

From the innovators of welding automation, Miller Weldmaster presents the AES1800. Designed to automatically finish your rolled products, the AES1800 will weld, grommet and cut your products to eliminate excessive labor. The bottleneck of your workflow no longer has to be your finishing operation. The AES1800 is equipped with sensing cameras to ensure your grommets and cuts happen at the specific spot you determine. From preprinted banners to tennis court shading, the AES1800 will dramatically increase your products and reduce your labor needs. FEATURES, FUNCTIONS, & BENEFITS Throat capacity available in 1.21M or 1.82M (4ft or 6ft) Controlled through Miller Weldmaster Smart Screen PLC Fabric Unwind Stand Assembly Linear actuation for edge guiding Driven Fabric Puller Accumulating System Camera sensor for image sensing Digital footage counter Fabric cutting unit

The core of the Rotoweld technology is its unique vision-based penetration control system. It enables any operator to perform high-quality girth welds after just a few hours of training. Like the welder’s eyes and hands, the system continuously analyzes the image of the root weld pool picked up by a video camera integrated into the welding arm. Unique algorithms use this information to adjust welding parameters, such as travel speed, wire feed rate, arc voltage, or weaving width. This constantly adapts the process to varying conditions, such as changes in the gap, alignment, root face, or temperature. The computer’s fast reaction time means the machine can work at high deposition rates and travel speeds at which weld pool conditions are too critical to be sustained by hand.

The core of the Rotoweld technology is its unique vision-based penetration control system. It enables any operator to perform high-quality girth welds after just a few hours of training. Like the welder’s eyes and hands, the system continuously analyzes the image of the root weld pool picked up by a video camera integrated into the welding arm. Unique algorithms use this information to adjust welding parameters, such as travel speed, wire feed rate, arc voltage, or weaving width. This constantly adapts the process to varying conditions, such as changes in the gap, alignment, root face, or temperature. The computer’s fast reaction time means the machine can work at high deposition rates and travel speeds at which weld pool conditions are too critical to be sustained by hand.

Special features of the Lipp welding technology are the automated on site construction of above the ground cylindrical tanks made of various grades of duplex steel, stainless steel and black steel. Moreover, the technology also incorporates the post treatment of the weld and a visualized welding monitoring and the technical documentation of the process. Due to the flexible and mobile concept of the equipment, the installation can either be done on greenfield construction sites but also inside buildings or in places with limited access and working space.

TECHNOLOGICAL INNOVATION OPENING UP NEW MARKETS The new automated Lipp welding process will again shake up tank construction market just as the well established Lipp double fold system did decades ago. It is a perfect combination of the long experience in metal forming and state of the art welding technology. KEY BENEFITS OF THE LIPP WELDING TECHNOLOGY Automated welding proces, on site Visual weld monitoring and technical documentation Reinforcement ribs for enhanced structural stability and reduced material costs High quality and repeatability Fast installation Choice of different material grades and types CERTIFICATES SPECIFICATIONS OF THE LIPP WELDING TECHNOLOGY BLACK STEEL SPECIFICATIONS OF THE LIPP WELDING TECHNOLOGY STAINLESS STEEL Beside black steel, various grades of stainless steel and duplex steel can be auto welded. In addition to the new potential markets and applications, the Lipp automated welding technology will increase the competitiveness

The ALFlak systems offer you many options in the field of mobile laser and repair welding. With an extended range and increased travel range, welding positions in deep, complex shapes can be processed easily thanks to the long laser arm - even in deep, bulky shapes. Deposition welding with wire or powder is possible with this laser machine. Likewise, automated welding tasks. The laser device is equipped with a fiber source that guarantees high efficiency and a special beam quality. Both pulsed and CW mode can be used. The integrated performance monitoring ensures reproducible welds. This system is available with laser powers of 300/450/600 and 900 watts.

The core of the technology is the automated welding process, where the tank is simultaneously welded on the inside and the outside. Similar to the Lipp double fold technology the material will be pre formed by Lipp special forming machines and reinforcement ribs are applied for additional stability. By doing so, the wall thickness can be reduced which will have an economic effect on the overall material costs, without compromising structural stability. The process also enables the installation of roofs and other accessories at ground level, which reduces the risk of working at heights. The main application for the new Lipp welding technology is the drinking water sector. However, there is lots of market potential in the food and beverage industry, chemicals and pharmaceuticals as well as other industries. The black steel welding technology enables the installation of bulk silos with huge diameters and volumes, which is a significant improvement compared to today.

Dimensions Depending on the required stamp power (material strength, material thickness, and part shape) Material All spring materials in soft and hard condition as well as quality steels with lower strengths and aluminum alloy and also special alloy Stainless steel up to 1900 N/m² Rubber-coated strip material Hardening Through external services Coating Fully or partly coated strip material In-house phosphating In-house stove-enameling Additional coatings through external services Specialities Fully automated manufacturing of components and mounting Fully automated welding Contact springs with contact rivet Bushes clinched, welded, and open Special processing like thread cutting, screw mounting, and rivets feasible Special packaging in blister pack, trays or magazines Rapid prototyping

IN STEEL AND STAINLESS STEEL FROM 50 – 10,000 M3 LIPP welded storage tanks offer the ideal storage solution for a wide variety of media. Tanks are produced by means of an automated welding process specially developed by LIPP and can be constructed with steplessly adjustable volumes of 50 to 10,000 m³ according to the application. LIPP offers a corresponding selection of metallic materials suitable for use with storage media ranging from drinking water and foodstuffs to ethanol or oil. These materials range from a variety of different steel grades to high alloy stainless steels. The automated process meets the highest quality standards. LIPP storage tanks can be produced within a very short time, either on site in the open air or inside a building. The special circumferential profile ensures additional stability compared to conventional processes. KEY BENEFITS Three different welding processes based on the LIPP system and adjusted to the application

ELKON twin shaft mixers, which successfully produce concrete for various projects all around the world, has been manufacturing in ELKON’s technological factories for long time. ELKON is capable of producing 500 twin shaft mixers per shift annually thanks to its fully automated robotic welding lines. Advanced Features of ELKON Twin Shaft Mixers - Longer lifetime with robust mixer body manufactured by fully automatic welding robots - Able to produce of all kinds of concrete (Ready-mixed concrete, precast concrete, roller-compacted concrete-RCC, heavy concrete, etc.) - High homogeneity even in shorter mixing times - Highly wear-resistant, durable wearing parts - Easy maintenance due to wide maintenance gates and bolted type replaceable linings - Heavy duty gearbox (Brevini or Bonfiglioli from Italy) - Automatic lubrication system (Lincoln - Germany) - Universal compatibility to existing concrete plants with compact design

SOLUTION TO EFFECTIVELY STORE EXCESSIVE HEAT FROM BIOGAS PLANTS – FROM 2,000 TO 6,000 M³ The LIPP® Thermal Storage Tank is a customized solution to effectively store excessive heat from biogas plants, biomass heating plants, solar plants or other heat sources. The carbon steel tanks are fabricated on site with the patented automated LIPP® Welding Technology. The horizontal MAW welding process enables the infinitely variable production of tanks up to 6,000 m³ volume with horizontal welding only. The large volume, above ground storage tanks are fitted with all necessary safety and operation equipment. Additional, individual components according to client’s specification can be considered. The roof and wall insulation is individually adapted to local conditions. The LIPP® Thermal Storage Tanks operate at atmospheric pressure, at a temperature of up to 95° C and are suitable for use with heating water. No additional nitrogen system necessary.

The LIPP® Large Thermal Storage Tank is a customized solution to effectively store excessive heat from biogas plants, biomass heating plants, solar plants or other heat sources. The carbon steel tanks are fabricated on site with the patented automated LIPP® Welding Technology. The horizontal welding process enables the infinitely variable production of tanks up to 6,000 m³ volume with horizontal welding only. The largevolume, above ground storage tanks are fitted with all necessary safety and operation equipment. Additional, individual components according to client’s specification can be considered. The roof and wall insulation is individually adapted to local conditions. The LIPP® Thermal Storage Tanks operate at atmospheric pressure, at a temperature of up to 95° C and are suitable for use with heating water. Speciality No additional nitrogen system necessary.

LIPP welded tanks are erected using the LIPP Welding Technology, a unique method of construction enabled by a custom automated rig designed and manufactured by LIPP. This procedure can claim a number of advantages over other traditional welding methods. Firstly, the unique steel profile increases stability and so reduces material costs at the same time. Secondly, the automated endless tape process continually welds layers below in a rotational cycle and reduces the number of on site workers. LIPP Welding Technology enables welding both black steel and stainless steel of different grades, allowing numerous applications. LIPP aims to increase construction efficiency through the implementation of unique techniques and technology, ultimately benefiting customers via a cost effective system. The key facets for the construction of a LIPP storage system are automation, continuously variable tank dimensions, reduced space requirements for onsite construction and increased worker safety.

Whether for manual welding in steel construction with 15-18 kg spools or for semi-automated and fully automated welding with drums of up to 750 kg wire weight, WDI has the right drum in its range for every application. Container types for unalloyed and medium-alloyed shielding gas welding wires

Whether for manual welding in steel construction with 15-18 kg spools or for semi-automated and fully automated welding with drums of up to 750 kg wire weight, WDI has the right drum in its range for every application. Container types for unalloyed and medium-alloyed shielding gas welding wires

Whether for manual welding in steel construction with 15-18 kg spools or for semi-automated and fully automated welding with drums of up to 750 kg wire weight, WDI has the right drum in its range for every application. Container types for unalloyed and medium-alloyed shielding gas welding wires

Whether for manual welding in steel construction with 15-18 kg spools or for semi-automated and fully automated welding with drums of up to 750 kg wire weight, WDI has the right drum in its range for every application. Container types for unalloyed and medium-alloyed shielding gas welding wires