Chill-cast - Import export

Chill cast offers many benefits for manufacturers looking for a more efficient method of making functional components and improving quality. Chill cast molds are precision machined from metallic material with excellent thermal conductivity and thermal fatigue properties.

Lebronze alloys Group was born from the integration of different companies specializing in copper alloys, copper, nickel alloys, aluminium alloys, specialty steels, stainless steels, titanium and nickel superalloys. Thanks to a multidisciplinary know-how, the Group provides innovative solutions to all major industries such as Aerospace, Oil & Gas, Power, Railway but also in sectors manufacturing smaller equipment and products. Our 16 production facilities and 1,400 employees manage a unique range of metal processing technologies: continuous and semi-continuous casting, sand casting, die precision chill casting (manual, mechanized and automated), centrifugal casting, extrusion, ring rolling, hot and cold rolling, drawing, open-die forging, hot stamping, closed-die forging, cold forming, machining, non-destructive testing, etc. The Group’s commitment is to find appropriate and optimized solutions for every sector’s requirements.

The purchase of Aluminium alloy billet is an option available to our customers from our on-site Cast house. The billets are cast by conventional direct chill semi-continuous casting using float-dip tube technology. The subsequent homogenisation takes place in one of our two homogenising ovens. We are able to offer short lead times for machined billet in smaller quantities than would otherwise be available. With the wide range of alloys and dimensions we can offer, we will surely find a solution for you.

Facts: reely rotating and swivelling screw-type spring hook for suspension Housing and housing cover of chill-cast aluminum Cable drum of high-strength chill-cast aluminum Closed ball bearings High-strength special suspension spring High-strength steel cable Infinitely adjustable cable stop buffer Screw-type spring hook for load suspension Infinitely variable load setting via endless screw Available without (Type 7235) or with (Type 7236) ratchet lock Safety: GS Certificate / DIN15112 / Made in Germany

Ergonomic support for heavy-duty hand tools up to 300 kg Facts: Freely rotating and swivelling safety hook for suspension, adjustable Housing and housing cover of high-strength chill-cast aluminum Cable drum of high-strength chill-cast aluminum Closed ball bearings on both sides High-strength, encapsulated special suspension spring High-strength steel cable Infinitely adjustable cable stop buffer Cable wedge allows infinite adjustment of cable length Screw-type spring hook for load suspension Patented freewheel protects against overrotation when the spring is released Infinitely variable load setting via endless screw

Ergonomic support for heavy duty hand tools. Facts: Freely rotating and swivelling safety hook for suspension, adjustable Housing and housing cover of high-strength chill-cast aluminum Cable drum of high-strength chill-cast aluminum Closed ball bearings on both sides High-strength, encapsulated special suspension spring High-strength steel cable Infinitely adjustable cable stop buffer Cable wedge allows infinite adjustment of cable length Screw-type spring hook for load suspension Patented freewheel protects against overrotation when the spring is released Infinitely variable load setting via endless screw

Facts: Compact design with a single suspension spring Freely rotating and swivelling screw-type spring hook for suspension Housing and housing cover of high-strength chill-cast aluminum Cable drum of high-strength chill-cast aluminum Closed ball bearings • High-strength special suspension spring • High-strength steel cable • Infinitely adjustable cable stop buffer • Infinitely variable load setting via endless screw Safety: Closed unit Rigid, impact-resistant design Suspension via screw-type spring hook (rotating and swivelling design) Includes safety expansion chain as fall protection Integrated mechanism for locking the cable drum High-strength special suspension spring Spring fracture safeguard is standard Cable overload protection via cable extension limit stop Screw-type spring hook for load suspension GS-certified

Lebronze alloys Group was born from the integration of different companies specializing in copper alloys, copper, nickel alloys, aluminium alloys, specialty steels, stainless steels, titanium and nickel superalloys. Thanks to a multidisciplinary know-how, the Group provides innovative solutions to all major industries such as Aerospace, Oil & Gas, Power, Railway but also in sectors manufacturing smaller equipment and products. Our 16 production facilities and 1,400 employees manage a unique range of metal processing technologies: continuous and semi-continuous casting, sand casting, die precision chill casting (manual, mechanized and automated), centrifugal casting, extrusion, ring rolling, hot and cold rolling, drawing, open-die forging, hot stamping, closed-die forging, cold forming, machining, non-destructive testing, etc.

Lebronze alloys Group was born from the integration of different companies specializing in copper alloys, copper, nickel alloys, aluminium alloys, specialty steels, stainless steels, titanium and nickel superalloys. Thanks to a multidisciplinary know-how, the Group provides innovative solutions to all major industries such as Aerospace, Oil & Gas, Power, Railway but also in sectors manufacturing smaller equipment and products. Our 16 production facilities and 1,400 employees manage a unique range of metal processing technologies: continuous and semi-continuous casting, sand casting, die precision chill casting (manual, mechanized and automated), centrifugal casting, extrusion, ring rolling, hot and cold rolling, drawing, open-die forging, hot stamping, closed-die forging, cold forming, machining, non-destructive testing, etc.

Lebronze alloys Group was born from the integration of different companies specializing in copper alloys, copper, nickel alloys, aluminium alloys, specialty steels, stainless steels, titanium and nickel superalloys. Thanks to a multidisciplinary know-how, the Group provides innovative solutions to all major industries such as Aerospace, Oil & Gas, Power, Railway but also in sectors manufacturing smaller equipment and products. Our 16 production facilities and 1,400 employees manage a unique range of metal processing technologies: continuous and semi-continuous casting, sand casting, die precision chill casting (manual, mechanized and automated), centrifugal casting, extrusion, ring rolling, hot and cold rolling, drawing, open-die forging, hot stamping, closed-die forging, cold forming, machining, non-destructive testing, etc.

Special tool balancer with double cable for extra safety. Facts: Dual-cable design Freely rotating and swivelling safety hook for suspension, adjustable Housing and housing cover of high-strength pressure-cast aluminum Cable drum of high-strength chill-cast aluminum Closed ball bearings on both sides High-strength, encapsulated special suspension spring High-strength steel cables Infinitely adjustable cable stop buffer Cable wedge allows infinite adjustment of cable length Screw-type spring hook for load suspension Infinitely variable load setting via endless screw Patented freewheel protects against overrotation when the spring is released

Lebronze alloys Group was born from the integration of different companies specializing in copper alloys, copper, nickel alloys, aluminium alloys, specialty steels, stainless steels, titanium and nickel superalloys. Thanks to a multidisciplinary know-how, the Group provides innovative solutions to all major industries such as Aerospace, Oil & Gas, Power, Railway but also in sectors manufacturing smaller equipment and products. Our 16 production facilities and 1,400 employees manage a unique range of metal processing technologies: continuous and semi-continuous casting, sand casting, die precision chill casting (manual, mechanized and automated), centrifugal casting, extrusion, ring rolling, hot and cold rolling, drawing, open-die forging, hot stamping, closed-die forging, cold forming, machining, non-destructive testing, etc. The Group’s commitment is to find appropriate and optimized solutions for every sector’s requirements.

Lebronze alloys Group was born from the integration of different companies specializing in copper alloys, copper, nickel alloys, aluminium alloys, specialty steels, stainless steels, titanium and nickel superalloys. Thanks to a multidisciplinary know-how, the Group provides innovative solutions to all major industries such as Aerospace, Oil & Gas, Power, Railway but also in sectors manufacturing smaller equipment and products. Our 16 production facilities and 1,400 employees manage a unique range of metal processing technologies: continuous and semi-continuous casting, sand casting, die precision chill casting (manual, mechanized and automated), centrifugal casting, extrusion, ring rolling, hot and cold rolling, drawing, open-die forging, hot stamping, closed-die forging, cold forming, machining, non-destructive testing, etc. The Group’s commitment is to find appropriate and optimized solutions for every sector’s requirements.

Lebronze alloys Group was born from the integration of different companies specializing in copper alloys, copper, nickel alloys, aluminium alloys, specialty steels, stainless steels, titanium and nickel superalloys. Thanks to a multidisciplinary know-how, the Group provides innovative solutions to all major industries such as Aerospace, Oil & Gas, Power, Railway but also in sectors manufacturing smaller equipment and products. Our 16 production facilities and 1,400 employees manage a unique range of metal processing technologies: continuous and semi-continuous casting, sand casting, die precision chill casting (manual, mechanized and automated), centrifugal casting, extrusion, ring rolling, hot and cold rolling, drawing, open-die forging, hot stamping, closed-die forging, cold forming, machining, non-destructive testing, etc. The Group’s commitment is to find appropriate and optimized solutions for every sector’s requirements.

Lebronze alloys Group was born from the integration of different companies specializing in copper alloys, copper, nickel alloys, aluminium alloys, specialty steels, stainless steels, titanium and nickel superalloys. Thanks to a multidisciplinary know-how, the Group provides innovative solutions to all major industries such as Aerospace, Oil & Gas, Power, Railway but also in sectors manufacturing smaller equipment and products. Our 16 production facilities and 1,400 employees manage a unique range of metal processing technologies: continuous and semi-continuous casting, sand casting, die precision chill casting (manual, mechanized and automated), centrifugal casting, extrusion, ring rolling, hot and cold rolling, drawing, open-die forging, hot stamping, closed-die forging, cold forming, machining, non-destructive testing, etc. The Group’s commitment is to find appropriate and optimized solutions for every sector’s requirements.

Lebronze alloys Group was born from the integration of different companies specializing in copper alloys, copper, nickel alloys, aluminium alloys, specialty steels, stainless steels, titanium and nickel superalloys. Thanks to a multidisciplinary know-how, the Group provides innovative solutions to all major industries such as Aerospace, Oil & Gas, Power, Railway but also in sectors manufacturing smaller equipment and products. Our 16 production facilities and 1,400 employees manage a unique range of metal processing technologies: continuous and semi-continuous casting, sand casting, die precision chill casting (manual, mechanized and automated), centrifugal casting, extrusion, ring rolling, hot and cold rolling, drawing, open-die forging, hot stamping, closed-die forging, cold forming, machining, non-destructive testing, etc. The Group’s commitment is to find appropriate and optimized solutions for every sector’s requirements.

Lebronze alloys Group was born from the integration of different companies specializing in copper alloys, copper, nickel alloys, aluminium alloys, specialty steels, stainless steels, titanium and nickel superalloys. Thanks to a multidisciplinary know-how, the Group provides innovative solutions to all major industries such as Aerospace, Oil & Gas, Power, Railway but also in sectors manufacturing smaller equipment and products. Our 16 production facilities and 1,400 employees manage a unique range of metal processing technologies: continuous and semi-continuous casting, sand casting, die precision chill casting (manual, mechanized and automated), centrifugal casting, extrusion, ring rolling, hot and cold rolling, drawing, open-die forging, hot stamping, closed-die forging, cold forming, machining, non-destructive testing, etc. The Group’s commitment is to find appropriate and optimized solutions for every sector’s requirements.

High feed and short machining times are the advantages of the LMT Fette MultiEdge 2Feed mini in a nutshell. High removal rates are achieved especially when machining hardened or high-tensile materials, even with large projection lengths. These results are delivered by the proven high-feed geometry of the 9 mm small indexable inserts, their positive rake angle, the new LCK10M cutting material with high carbide content and the TiAlN-based high-performance coating. The machining of high-tensile steels up to 63 HRC and chilled cast iron up to 67 HRC presents no problem. The machining time for one type of tempered steel was almost half that of a competitor tool.

CBN (cubic boron nitride) is the next hardest material after diamonds. When properly used, tools made from CBN exhibit considerably less wear than other materials. Cutting inserts or even VHM tools can be equipped with CBN. Technical application: Hardened tool steels with hardnesses greater than 55 HRC or high speed steels (HSS) can be machined without problems using CBN. Case hardened steels and chilled cast iron can also be machined with CBN. Non-ferrous metals are totally unsuitable for CBN; diamond tools are needed for these.