Concrete elements - Import export

The advantages of textile reinforcement in combination with appropriate accessories achieve a fast and safe production of slablike components. This includes the simple reinforcement fixation, which on the one hand guarantees a stable positioning and on the other hand makes spacers obsolete. This results in technically and optically excellent concrete elements, which always provide consistently high quality and at the same time are extremely economical to produce. simple reinforcement fixation prevents floatingup and sinking of light, textile reinforcement precise concrete cover adjustment extreme flexibility for individual settings no sagging of the reinforcement due to initial tension quick filling of concrete, thus saving time and money no further spacers (at the bottom of the formwork) necessary no marking of patterns due to spacers, thus consistently high exposed concrete quality

The solidian Connector Staple Anchor offers the restoration of use and functionality of concrete elements by a simple crack repair. In addition to purely aesthetic aspects, a permanent solution for the successful repair of cracks in almost any concrete element is of particular importance. As a result, the solidian Connector Staple Anchor is the perfect solution for both, a forcefit and limited elastic crack repair resp. reinforcement. A convincing argument for the solidian Connector Staple Anchor is the combination of an affordable but highperformance and easy to install product. a costefficient but effective solution with less material and labor effort durable and maintenancefree crack bridging/stitching with highperformance glass fiber composite

The solidian Connector Staple Anchor offers the restoration of use and functionality of concrete elements by a simple crack repair. In addition to purely aesthetic aspects, a permanent solution for the successful repair of cracks in almost any concrete element is of particular importance. As a result, the solidian Connector Staple Anchor is the perfect solution for both, a forcefit and limited elastic crack repair resp. reinforcement. A convincing argument for the solidian Connector Staple Anchor is the combination of an affordable but highperformance and easy to install product. a costefficient but effective solution with less material and labor effort durable and maintenancefree crack bridging/stitching with highperformance glass fiber composite

High-performance superplasticizer of the latest generation for concrete precast elements with highest early-strength made from medium slump, high slump or self-compacting concrete (SCC). Very strong increase of workability and/or reduction of w/c-ratio; very high early-strength development; moderate slump retention.

Air-detraining agent for low-pore, small and large-sized, constructional concrete precast elements. Reduces air-entrainment during concrete pouring and improves de-airiation of concrete during and after compaction; improves surface finish of fair-faced concrete.

Chloride-free accelerator in powder form for the production of concrete precast elements with very high early strength; suitable for any concrete and reinforced concrete acc. to EN 206-2; significant shortening of demoulding cycles; faster circulation of moulds; cold weather concreting. Accelerates the rate of hydration of cement; significantly increases early strength while maintaining final strength.

For attaching elements to concrete, including metal laths and pallets. WPS32 : Sequin Nail 32mm WPC32 : Sequin Nail 32mm

Our vibration motors are manufactured using top-quality metals, such as a special blend of aluminium injection and ductile ggg 40 cast iron, in an IP66 protection standard. They offer various speed, frequency, and voltage options for maximum efficiency. We conduct thorough analyses, tests, and research and development studies before and after casting to produce premium-quality products. Vibration motors are a type of motor that generate vibrations using electrical or pneumatic energy. Vibration motors are utilized in various industrial machines that require vibration energy such as food and flour factories, construction, subways, motorways, hydro power plants, forced water tunnels, steel mills, concrete factories producing prefabricated elements, mining, and asphalt and cement plants. Additionally, they are employed in the operation of sand dewatering machines, recycling plants, steel and similar silos, feeders, sieves, vibratory discharge channels, compaction and flow processes.

Bitumer TIXO is one-component, plastic, ready-to-use bituminous mass highly modified with synthetic rubber. Product is a modified bitumen reinforced with additives. High solid content gives possibility of making a good lasting bond which secures and seals the connection of asphalt materials. Solvent content gives a possibility to apply material without heating by cold applied method with spatula or mechanic way. •sealing joints in asphalt roads •sealing of concrete-metal joints •sealing penetrations through building structures •for repairing damage and filling defects in roofing (kinks, cracks, crevices, blisters, leaks), •local waterproofing sealing, flexible seamless waterproofing coatings underground, •for expansion joints between working elements of concrete and steel structures

Bitumer Flexigum N2 is a bitumen hot applied road sealant is produced from asphalt modified with SBS (Styrene-Butadiene-Styrene) polymers. The material retains high elasticity even at low temperatures down to -10 °C. The high quality of the base bitumen ensures resistance to UV radiation and a lower degree of filling degradation over time. USAGE •for use in structural and technological fillings: -expansion joints of asphalt concrete, -cement concrete, SMA mixes (Stone Mastic Asphalt), -in squares, streets, and car parks. •the compound is perfect for sealing joints between asphalt or concrete surfaces and steel elements (manholes), •works well as filling and sealing of damaged seams in asphalt pavements.

Bitumer Flexigum N1 is a bitumen hot applied road sealant is produced from asphalt modified with SBS (Styrene-Butadiene-Styrene) polymers. The material retains high elasticity even at low temperatures down to -10 °C. The high quality of the base bitumen ensures resistance to UV radiation and a lower degree of filling degradation over time. USAGE: •for use in structural and technological fillings: -expansion joints of asphalt concrete, -cement concrete, SMA mixes (Stone Mastic Asphalt), -in squares, streets, and car parks. •the compound is perfect for sealing joints between asphalt or concrete surfaces and steel elements (manholes), •works well as filling and sealing of damaged seams in asphalt pavements.

Bitumer Flexigum PU is a one-component bitumen-polyurethane compound that forms a permanently flexible and chemically resistant fastening and stress transfer compound. Bitumer Flexigum PU finds its use in: •for continuous resilient fixing of the rail as a subfloor, •rail fastening compound and as a lagging for the underfloor, •for making permanent and flexible expansion joints between concrete slabs and elements made of steel, •filling the gaps located between the road strip and the rail, •for filling concrete-to-concrete joints •filling joints, gaps, cracks and expansion joints in heavily worked asphalt and concrete pavements ( e.g., curbs on bridges), •filling joints "working" on steel and concrete bridges and other pavements characterized by strong movements.

Durus S500 is proving increasingly popular with designers, contractors and project owners. This synthetic macro-fibre has shown to be a valid alternative to conventional steel fibre reinforcement. With no need to change existing designs, a concrete mix using steel fibres can be replaced by a mix containing Durus S500 macro fibres. The workability will remain unchanged and often even be improved. Typical applications include the production of concrete tunnel segments and other precast concrete elements. The use of Durus S500 instead of steel fibres eliminates any risk of injuries to manufacturing operatives during dosing, de-moulding and handling of precast elements. Compliance with health & safety requirements during the production process and on the construction site are thus greatly improved.

Durus S500 is proving increasingly popular with designers, contractors and project owners. This synthetic macro-fibre has shown to be a valid alternative to conventional steel fibre reinforcement. With no need to change existing designs, a concrete mix using steel fibres can be replaced by a mix containing Durus S500 macro fibres. The workability will remain unchanged and often even be improved. Typical applications include the production of concrete tunnel segments and other precast concrete elements. The use of Durus S500 instead of steel fibres eliminates any risk of injuries to manufacturing operatives during dosing, de-moulding and handling of precast elements. Compliance with health & safety requirements during the production process and on the construction site are thus greatly improved.

We designed a solution for the complete lifting process of the precast concrete sections of a grandstand. From production to construction. The solution consists of two different vacuum lifters. One for the production area to demould, lift and turn. And another which is used at the stadium construction area. Why lifting by vacuum instead of hooks? By origin, all handling during both production and construction was done by hooks. The hooks were installed during production and removed after construction. By vacuum lifting no hooks are required, saving manpower, time, and investment. Moreover, no damage comes to the concrete element and stays smooth and untouched.

Aerolift designs custom made precast concrete lifting solutions for many situations. During production, storage, internal transport, storage, transhipment, and construction. Precast concrete elements are ideally suited for lifting by vacuum technology. Vacuum lifting technology offers unique benefits compared to other concrete lifting methods. Demoulding of concrete without damage Thanks to the unique properties of vacuum handling, it is possible to demould, lift and turn precast concrete products all in one operation. Moreover, no embedded hoist facilities are required, and the surface is not deformed in any way. The load remains fully intact, without disassembling or destroying the mould. Also, due to the divided surface pressure of a suction pad the curing time of the precast concrete before demoulding is considerably shortened. Instead of at least 24 hours, demoulding is possible after 8 till 10 hours! After removing the concrete product from the mould

The main application of reinforcement is construction, in which almost all types of reinforcement are used: knitted mesh, steel rods, frames, corners. In construction, building reinforcement serves as a frame for a reinforced concrete structure. The reinforcement elements are connected to each other by welding or by bonding, contact the concrete and create a strong structure. Reinforcement is the basis of any building structure, which prevents deformation

Egglayer / block making machine system has a long tradition. The first automatic KNAUER egglayers / block making machines for the production of high-quality concrete products were developed in the 50s and 60s. The working principle remains the same. Referred to the investment / productivity ratio, the manufacturing of concrete elements like hollow blocks, landscape units, bricks, retaining wall units, etc. onto a concrete slab is to this day the most cost-effective and efficient method. KNAUER has continued to extend its egglayer / block making machines line and developed new concepts that are state-of-the-art. The KNAUER-system egglayers / block making machines are working today fully automatically, are controlled by PLC and are provides with the latest technology.

To view and download the brochure please click on the left image. Video Vibrating table to compaction of materials Video Vibrating beams to produce concrete elements

For KNAUER ENGINEERING-Vibrating Tables there are many fields of application in several industry branches. Examples: • Compaction of concrete elements • fast and economic filling and emptying of containers with bulk goods; • deairation of viscous liquids; • sorting and distributing of bundled tubes or similar elements. Besides some standard vibrating tables most vibrating tables are being designed and manufactured according to customer requirements. From small, simple vibrating tables up to very large tables with, e.g. hydraulic mould clamping, electronic amplitude adjustment and automatization.

KNAUER Vibrating tables are used in many fields of various industries, such as Compaction of concrete elements, fast and economic filling and emptying of containers with bulk goods, sorting and distributing of bundled tubes or similar elements. Besides some standard vibrating tables most vibrating tables are being designed and manufactured according to customer requirements. From small, simple vibrating tables up to very large tables with, e.g. hydraulic mould clamping, electronic amplitude adjustment and automatization.

To view and download the brochure please click on the left image. Tradition and Progress Egglayer / block making machine system has a long tradition. The first automatic KNAUER egglayers / block making machines for the production of high-quality concrete products were developed in the 50s and 60s. The working principle remains the same. Referred to the investment / productivity ratio, the manufacturing of concrete elements like hollow blocks, landscape units, bricks, retaining wall units, etc. onto a concrete slab is to this day the most cost-effective and efficient method. KNAUER has continued to extend its egglayer / block making machines line and developed new concepts that are state-of-the-art. The KNAUER-system egglayers / block making machines are working today fully automatically, are controlled by PLC and are provides with the latest technology. Around the world many of KNAUER egglayers / block making machines are in daily operation.

Litter bin made of high-performance concrete and natural embossed aggregate combined with high-quality metal elements. The concrete is reinforced and fiber strengthened. The aggregate structure is made of natural marble or granite stones of defined size, and the surface is treated with a special protective coating. It reduces the deposition of dirt and further increases the product's resistance to corrosive atmospheric conditions. The metal components are galvanized and powder coated. These technological methods protect the metal from corrosion and increase its performance. The possibility of anchoring to the flooring, as well as the strength of the materials from which it is made, guarantee its long-term operation. The garbage bin is available in two versions of the metal lid - without ashtray and with ashtray. The ashtray is made of inox and has a specially designed collecting container that does not allow the combustion cigarettes to be mixed with the garbage.

ZIM 1536 PLUS Block and Paverstone Machine is special design machine for block and interlock production that works fully automatic.The movement of the machine is programmed the PLC microprocessor computer. By changing moulds all kinds of blocks, paverstones, curbstones, grass stones, lentos and precast concrete elements can be produced in a serial way. 20cm block can be produced 15, interlock paverstones can be produced 36 units in one press. Machine is able to produce the insulated block upon demand. Thanks to special features developed by our engineers machine have very short cycle time. For example mould changing is wery easy and take short tme in new system. Automation system and operator panel which is developed and redesigned in long years become user friendly and useful. With our special design vibration table you can produce high quality products with less energy. We use pneumatic bellows in machine mould connections.

ZIM 1536 machine is a high-end machine designed for the production of concrete blocks, concrete paverstones and concrete curbstones. ZIM 1536 comes out with high-end hardware, wide options of production and low labor cost. It can be used in automatic facilities such as FINGER CAR, BASKET SYSTEM, L TYPE SYSTEM. Our machine that can produce 15 blocks or 36 paverstones in one press, is designed to produce 1200-1400 pallets per day. Aiming at maximum capacity with mass production, our machine is designed to work non-stop! Our machine, which can follow the mortar in machine with the loadcell system in the bunkers, takes you to the next level with the proportional mortar car movement, and reaches the maximum quality with the mold balancing and pressing system, is a pioneer in the sector with its many hardwares!

Our ZIM 820 machine is a mid-entry machine designed for the production of double-layer paving stones. The ZIM 820 stands out with its low energy consumption, wide choice of production and high return on investment. It can be used manually, semi-automatically and fully automatically if requested. Our machine, which can produce 8 concrete blocks or 20 concrete paverstones in one press, is designed to produce 1000 pallets per day. To facilitate this production and increase quality; It has many features such as internal shaking system in the mortar cart, driver-controlled vibration system, special balancing system on the upper mold, and a specially designed vibration table. We are using “ FULLDRIVE ” frequency controlled vibration systems in our machine. This helps the life cycle of vibration engines and also decreases the total electrical consumption of vibrators.

ZIM 1230 Concrete Pavers and Block Making Machine; It is a machine that works fully automatic. The movement of the machine is programmed the PLC microprocessor computer. By changing moulds all kinds of pavers stone , curbs, block and precast concrete elements such as grass pavers series can be produced in a serial way. 20cm block can be produced 12 units in one press with the machine,or 30 interlock stones can be produced in a press. Machine is able to produce the insulated block upon demand. Our company’s special production vibrator is used. Thus, it can produce smoothly and quickly. Pneumatic bellows cylinders are used in connection of the mold of the machine. In this way a more uniform vibration propagation in the mold is obtained. Other than the mold and the press, thin and the bold mortar sections are moved over the hard chromium-plated column mills as well.

The SUMAB MINI is a perfect match for you whether you produce concrete for your own project or need materials to produce concrete elements. Technical details: Easy to put it inside the building and build your concrete element factory. Designed on a container frame. 2 aggregate storages, pan-mixer 500/300 liters. Water tank 200 liters. Automatic control of a plant: computer (20 concrete recipes). Concrete plants made by SUMAB are the definition of quality, durability and reliability. Our batching plant are made using Scandinavian technology and components from leading European manufacturers. "Scandinavian & UK Machines" provides full service in mobile and stationary batching plants; block, paving, curbs and wall panels producing equipment; cold asphalt plants; cement unloading equipment supply - consultations, projection, installation, specialists training, service, spare parts delivery.

This grout material was specifically formulated to support heavy machinery on concrete foundations, and when used correctly, will ensure the transfer of static and dynamic loads into the inertia block. The polymer epoxy grouts offered by the Alphatec Group are already extensively tried and proven in many industries around the world. The benefits of using epoxy grouts are most easily seen in a repair or rehabilitation project, but they will perform very well in new installations of all types of rotating machinery. As the only epoxy grout manufacturer with its own contracting arm, Alphatec Engineering is uniquely placed to give you the best combination of products and services.