Concrete mixers - Import export

UMMAN Twin Shaft mixers, which are offered in a wide capacity range from 1 m³ concrete to 4 m³ concrete production, optionally such as 2 or more discharge caps, special design for RCC production, high pressure mixer interior washing, humidity and temperature sensor, etc. according to the project and application requirements. equipment can be installed. It offers comprehensive and wide-ranging high-performance solutions suitable for all concrete needs of its customers. Our Umix Ts twinshaft Mixers have two horizontally mounted mixer shafts and are the ideal mixer type in terms of concrete mixing time and quality. It is preferred by companies that want medium and high capacity.

These shaft made by stainless steel ,which were machining by the milling machine.Applied to specific mechanical parts.

ELKON pan mixers are preferred all over the world due to their easy and cost-effective maintenance, simple operation and batching performance. From 0,25 m³ to 3 m³ vibrated concrete per batch capacity pan mixers are available in ELKON product range. Advanced Features of ELKON Pan Mixers High batching performance Easy operation and maintenance High homogeneity even with short mixing time Highly wear-resistant mixer wear parts Easy maintenance due to wide maintenance gates and bolted type replaceable linings Low maintenance cost

ELKON planetary mixers are designed to perform high mixing performance even for the challenging applications and mostly preferred for producing precast concrete products such as low or zero slump precast concrete, fiber reinforced concrete, self-compacting concrete, etc. They provide the highest homogeneous mixture even in shorter mixing time as the mixer turret is rotating around the mixer center point and in the meantime mixing stars connected to this turret are circumvolving. Advanced Features of ELKON Planetary Mixers High mixing performance even for challenging concrete applications High mixture homogeneity in shorter mixing time High wear-resistant mixer wearing parts Easy maintenance due to wide maintenance gates and bolted type replaceable linings Italian gearbox (COBRA) Low maintenance cost

ELKON twin shaft mixers, which successfully produce concrete for various projects all around the world, has been manufacturing in ELKON’s technological factories for long time. ELKON is capable of producing 500 twin shaft mixers per shift annually thanks to its fully automated robotic welding lines. Advanced Features of ELKON Twin Shaft Mixers - Longer lifetime with robust mixer body manufactured by fully automatic welding robots - Able to produce of all kinds of concrete (Ready-mixed concrete, precast concrete, roller-compacted concrete-RCC, heavy concrete, etc.) - High homogeneity even in shorter mixing times - Highly wear-resistant, durable wearing parts - Easy maintenance due to wide maintenance gates and bolted type replaceable linings - Heavy duty gearbox (Brevini or Bonfiglioli from Italy) - Automatic lubrication system (Lincoln - Germany) - Universal compatibility to existing concrete plants with compact design

The cement stored in the cement silos can be quickly discharged to the cement trailers (bulk carrier) by means of ELKON telescopic cement loading bellow. This system has a special structure with support legs allowing the bulk carrier parking under the discharge point and is equipped with a suitable bellow for feeding the material. ELKON telescopic cement loading bellow is equipped with level indicator to stop loading and lift up the bellow when it is in contact with the cement (material filling process is finalized). The bellow is also equipped with fan filter system to prevent powder during the material filling process. The system includes a control panel as well.

ELKON Bag Cement Feeding System consists of cement feeding bunker, intermediary cement feeding screw and control panel. The operator puts the cement bag into the cement feeding hopper and tears it by means of the cutters on the hopper. Then the cement is transferred to the cement silo by cement screw. This system can be used to feed 1 unit of cement silos as well as 2 units of silo by using distribution valve.

In some countries, cement is widely delivered by railway. The cement carried in wagons can be transferred to the cement silos with special pneumatic cement feeding system developed by ELKON. ELKON Cement Delivery System from Railway consists of wagon feeding hopper, intermediary feeding screw, material holding tank, pressure tank, compressor and control panel. The system which has a cement feeding capacity of 50 tons / hour can also be used to feed a large number of cement silos.

Cement material supplied with big bags or bags can be transferred into cement silos by means of ELKON Big Bag/Bag Pneumatic Cement Feeding System. ELKON Big Bag/Bag Pneumatic Cement Feeding System consists of cement feeding hopper, intermediary feeding screw, pressure tank, compressor, loading crane and control panel. This feeding system, which has a capacity of 15 tons/hour, is equipped with 2 tons crane to lift the big bags and dispatch into the feeding hopper. The complete set of ELKON Big Bag/Bag Pneumatic Cement Feeding System fits into 1 unit 40’OT container and thus it can be easily transported to overseas countries.

ELKON horizontal cement silos are preferred in cases where the silo location is planned to be changed frequently or in projects with height restrictions. In horizontal cement silos designed by experienced engineers of ELKON, materials with similar properties such as cement, lime, fly ash, sand etc. can be stored. Horizontal cement silos are used by placing them on the ground without the need for any foundation and ground connection, and when they need to be transported, they can be loaded and transported on the truck without the need for a crane in a very short time by means of adjustable telescopic legs. 40 and 70 ton capacity models are used both for storage and dosing. These silos with heavy-duty structures have been designed for both sea and land transportation. With axle and tyres which are presented optionally, the silo can be easily towed to the desired location on its own structure.

ELKON Cement silos are precisely manufactured by the fully automatic welding robots in production molds in ELKON-3 factory which is dedicated only for the production of cement silos. For easy and efficient transportation, ELKON provides a wide range of bolted type cement silos with the capacity of 50, 75, 100, 150, 300 and 500 tons.

ELKON Concrete Recycling Plant consists of a concrete discharge bin equipped with a shower system for washing waste concrete, a recycling unit separating coarse aggregates from the mixture and a pool where waste water discharges into. There is also an agitator which prevents the cement particles from sinking in the pool where the recycled water is stored. The pool where waste water is stored can be made from concrete underground or optionally 20 m³ capacity on ground water tank can be supplied. Thus the system can be installed on the ground level without any underground foundation. With optionally presented mobile concrete pump washing station, truck mixer and mobile concrete pump can be washed at the same time in ELKON Concrete Recycling Plant.

These pumps have been designed according to the most difficult conditions and heavy work.They are high performance pumps with diesel engine and S Valve System. Both models can deliver concrete up to 100 meters vertically or 300 meters horizontally. Both ELKOPOMP S45 & ELKOPOMP S60 are equipped with axle and tires. Thus, it can be easily towed and transported to required points. Moreover, the concrete delivery pipes can be easily assembled and become ready to deliver concrete. The brand of the hydraulic control unit used in ELKON Trailer Type Concrete Pumps is BOSCH-REXROTH (Germany) and the system is an open-circuit hydraulic system. ELKON Trailer Type Concrete Pumps are equipped with high quality and chrome coated concrete delivery cylinders. The system can easily regulate itself with power regulation when it delivers the concrete to higher distance by means of hydraulic pump which has variable flow, power regulation and axial piston.

These pumps have been designed according to the most difficult conditions and heavy work.They are high performance pumps with diesel engine and S Valve System. Both models can deliver concrete up to 100 meters vertically or 300 meters horizontally. Both ELKOPOMP S45 & ELKOPOMP S60 are equipped with axle and tires. Thus, it can be easily towed and transported to required points. Moreover, the concrete delivery pipes can be easily assembled and become ready to deliver concrete. The brand of the hydraulic control unit used in ELKON Trailer Type Concrete Pumps is BOSCH-REXROTH (Germany) and the system is an open-circuit hydraulic system. ELKON Trailer Type Concrete Pumps are equipped with high quality and chrome coated concrete delivery cylinders. The system can easily regulate itself with power regulation when it delivers the concrete to higher distance by means of hydraulic pump which has variable flow, power regulation and axial piston.

Being produced in ELKON’s latest tech production facilities, mobile continuous mixing plants (pugmills) can be easily transported via axle and tyres installed on the main unit. Thanks to its superior mobile design, these plants are installed on a flat concrete surface without foundation requirement and can be relocated easily so that the user doesn’t have to travel long distances for material transportation. These mobile pugmill plants are mainly used for for subbase (stabilization) material with / without cement production and RCC concrete for dam or road pavement projects. Mobile continuous mixing plants, also known as WOLF in ELKON’s product range, are equipped with 5000/2500 l. ELKON continuous twinshaft mixer. All materials are mixed passing through ELKON C200 mixer continuously according to the recipe and flow speed.

Being produced in ELKON’s latest tech production facilities, stationary continuous mixing plants (pugmills) are mainly used for subbase (stabilization) material with / without cement production and RCC concrete for dam or road pavement projects. Equipped with 5000/2500 l. capacity ELKON continuous twinshaft mixer, there two models of pugmill plants, 300 tons/h and 500 tons/h capacity. In this mixing plants, thanks to aggregate bins equipped with dosing belts, it’s possible to adjust material flow rate by means of frequency inverters. Cement flow rate can also be precisely adjusted by a screw equipped with frequency inverter whilst the water flow by a proportional valve. All materials are mixed passing through ELKON C200 mixer continuously according to the recipe and flow speed.

HIGH SPEED CONCRETE TRAVELLING BUCKETS ELKON high speed concrete travelling bucket is designed to deliver the concrete in the fastest way to the application point in the precast production. While the speed of normal concrete travelling buckets is 0,5 m/s, the speed of high-speed concrete travelling bucket is 2,5 m/s.

With more than 44 years of experience, technological production and innovative approach in concrete machinery, ELKON has designed premium block making machine aiming at sustainable high quality and optimum performance in block production. ELKOBLOCK-36M which is specially designed by experts in their field to produce different types of blocks such as interlocks, curb stones, solid blocks, etc. has the capacity to produce concrete paving stone over 1.000 square meters in an 8 hours shift. Heavy duty design, robust machine structure and certified high grade steels used in production ensures highest durability and longest life time. Four columns system with chrome-plated guides for tamper head improves stability of machine and guarantees parallel movement of tamper head.

ELKON stationary concrete batching plants have been manufacturing since 1980’s. ELKOMIX-240 stationary concrete batching plant from the series is equipped with 9000/6000 l. twin shaft mixer. ELKOMIX-240 Stationary Concrete Batching Plant which has 240 m³/h concrete production capacity is the product of ELKON’s high quality and advanced technology, provides following advantages to its users - Flexibility in the configuration - High production performance and high productivity - Easy installation due to its modular structure - Variable layout options - Wide operating and maintenance areas - Easy maintenance and low operating costs

ELKON stationary concrete batching plants have been manufacturing since 1980’s. ELKOMIX-200 stationary concrete batching plant from the series is equipped with 7500/5000 l. twin shaft mixer. ELKOMIX-200 Stationary Concrete Batching Plant which has 195-200 m³/h concrete production capacity is the product of ELKON’s high quality and advanced technology, provides following advantages to its users - Flexibility in the configuration - High production performance and high productivity - Easy installation due to its modular structure - Variable layout options - Wide operating and maintenance areas - Easy maintenance and low operating costs

ELKON stationary concrete batching plants are being manufactured since 1980’s. ELKOMIX-180 stationary concrete batching plant from the series is equipped with 6750/4500 l. twin shaft mixer. ELKOMIX-180 Stationary Concrete Batching Plant which has 175 m³/h concrete production capacity is the product of ELKON’s high quality and advanced technology and provides the following advantages to its users - Flexibility in the configuration - High production performance and high productivity - Easy installation due to its modular structure - Variable layout options - Wide operating and maintenance areas - Easy maintenance and low operating costs

ELKON Stationary Concrete Batching Plants are being manufactured since 1980’s. ELKOMIX-120 stationary concrete batching plant from the series, depending on the application, can be equipped with 3000/2000 l. pan, planetary or twin shaft mixer. Moreover, it can also be manufactured without mixer for dry type concrete production. ELKOMIX-120 Stationary Concrete Batching Plant which has 105 m³/h concrete production capacity is the product of ELKON’s high quality and advanced technology and provides the following advantages to its users - Flexibility in the configuration - High production performance and high productivity - Easy installation due to its modular structure - Variable layout options - Wide operating and maintenance areas - Easy maintenance and low operating costs

ELKON Mobile Master-150 ELEPHANT Mobile Concrete Batching Plant is not only the highest capacity of ELKON Mobil Master Series but also the highest capacity mobile concrete batching plant in the world within this concept (the main unit is pulled and transported by only 1 truck trailer). ELKON Mobile Master-150 ELEPHANT Mobile Concrete Batching Plant is equipped with 6750/4500 l. twin shaft mixer and reaches 150 m3/h vibrated concrete production capacity. It provides the following advantages to its users - Quick and easy installation (2-3 days) - Cost-effective transportation (the main unit can be transported by one truck trailer) - Due to the special design, it can be installed on a confined space - Quick and easy jobsite relocation - Low foundation cost (installation is on a flat surface) - Minimizes the concrete transportation cost and environmental impact as well - Easy maintenance and low operating cost - High production performance with optimized automation system

ELKON Mobil Master-135 JAGUAR Mobile Concrete Batching Plant provides high production capacity along with all the advantages of a mobile concrete batching plant. It has 110 m3/h vibrated concrete production capacity with 4500/3000 l. twin shaft mixer. Besides 4x22,5 m³ capacity square type aggregate bin, 4x20 m³ capacity linear type aggregate bin option is also available which is equipped with axles and tires. ELKON Mobile Master-135 JAGUAR provides the following advantages to its users -Quick and easy installation (only 1-2 days) -Cost-effective transportation (the main unit can be transported by one truck trailer) -Due to the special design, it can be installed on a confined space -Quick and easy jobsite relocation -Low foundation cost (installation is on a flat concrete surface) -Minimizes the concrete transportation cost and environmental impact as well -Easy maintenance and low operating cost -High production performance with optimized automation system

ELKON Mobile Master-100 LION Mobile Concrete Batching Plant is equipped with 3000/2000 l. twin shaft mixer, produces 2 m³ in every batch and reaches the capacity of 90 m³/h of vibrated concrete, whereas ELKON Mobile Master-100 LION+ Mobile Concrete Batching Plant is equipped with 3750/2500 l. twin shaft mixer and reaches the production capacity of 100 m³/h of vibrated concrete. It provides the following advantages to its users - Quick and easy installation (only 1-2 days) - Cost-effective transportation (the main unit can be transported by one truck trailer) - Due to the special design, it can be installed on a confined space - Quick and easy jobsite relocation - Low foundation cost (installation is on a flat concrete surface) - Minimizes the concrete transportation cost and environmental impact as well - Easy maintenance and low operating cost - High production performance with optimized automation system

"This is the most preferred model of ELKON Mobile Master Series in terms of capacity.In addition to the different mixer types such as 1500/1000 l. pan, planetary or twin shaft mixer, the integrated build-in 36 ton cement silo is also available upon request to reach the highest mobility. Production capacity of ELKON Mobile Master-60 Mobile Concrete Batching Plant is 50 m³/h. It provides the following advantages to its users - Quick and easy installation (only 1 day) - Cost-effective transportation (the main unit can be transported by one truck trailer) - Maximum mobility with 36 tons capacity integrated cement silo (only for Bear model) - Due to the special design, it can be installed on a confined space - Quick and easy jobsite relocation

Mobile Master-30 EAGLE Mobile Concrete Batching Plant which is the smallest capacity concrete plant of ELKON Mobile Concrete Batching Plant Series can be equipped with either 750/500 l. pan mixer or 750/500 l. single shaft mixer and provides 30 m³/h vibrated concrete production capacity. ELKON Mobile Master-30 EAGLE is designed on a mono-block chassis on which all the components take place. It can be transported by towing with its axle and tires and provides the following advantages to its users - Quick and easy installation (only 1 day) - Cost-effective transportation (the main unit can be transported by one truck trailer) - Due to the special design, it can be installed on a confined space - Quick and easy jobsite relocation - Low foundation cost (installation on a flat concrete surface) - Minimizes the concrete transportation cost and environmental impact as well - Easy maintenance and low operating cost - High production performance with optimized automation system

ELKOMIX-200 QUICK MASTER Compact Concrete Batching Plant which is equipped with 7500/5000 l. ELKON twin shaft mixer has the highest capacity among the members of ELKON Quick Master Compact Concrete Batching Plant series. The concrete plant which has quite high production capacity can also be commissioned quickly and economically due to its folding and modular designed structure. ELKON Compact Concrete Batching Plants, which reflect ELKON manufacturing culture based on high technology and experience since 1975, provides the following advantages to its users - Quick and easy installation (only 2 days) - Cost effective sea and land transportation - Possibility of installation on a confined space - Quick and easy relocation - Flexibility in the configuration - Lowest foundation cost (only flat concrete surface is adequate for installation) - Easy maintenance and low operating costs - High production performance with optimized automation system

ELKOMIX-160 QUICK MASTER Compact Concrete Batching Plant which is equipped with 6000/4000 l. ELKON twin shaft mixer can reach 140 m³ vibrated concrete production capacity in an hour by producing 4 m3 concrete in every batch. The concrete plant which has quite high production capacity can also be commissioned quickly and economically due to its folding and modular designed structure. ELKON Compact Concrete Batching Plants, which reflect ELKON manufacturing culture based on high technology and experience since 1975, provides the following advantages to its users - Quick and easy installation (only 2 days) - Cost effective sea and land transportation - Possibility of installation on a confined space - Quick and easy relocation - Flexibility in the configuration - Lowest foundation cost (only flat concrete surface is adequate for installation) - Easy maintenance and low operating costs - High production performance with optimized automation system