Rubber moulding - Import export

We produce precise moulded rubber articles on machines with a maximum clamping area of up to 1,500 x 2,000 mm.

We manufacture customer-specific molded parts made of rubber, silicone and elastomer composite parts in small and large series production according to your sample or drawing. Molded rubber parts are generally characterized by their good formability, chemical resistance, pressure and abrasion resistance and good electrical properties. We advise you in detail on the selection of the suitable material, with a view to the functional description, temperature resistance, chemical requirements, weather influences and resilience. Our molded parts are used in all industries, such as the automotive industry, medical technology, mechanical engineering and electronics industry. We offer customized parts: Protective covers for input devices, Rubber seals and rings, Grommets, flanges, bellows, Form Tubes, Rubber damper, PU molded parts (e.g. wheels and rollers) Combined rubber-metal parts / rubber-plastic parts, etc.

Precision in toolmaking is crucial for the quality of your products. Our experienced mold-making team manufactures your tools professionally and functionally. Your project is in the best hands at SCHOCK. Our experienced engineers plan all resources with the most modern methods and guarantee on-time production. Furthermore, we provide full lifecycle support for your tools. In mold and toolmaking, we utilize high-quality milling machines, wire and sinker EDM machines, as well as modern CNC-controlled grinding machines. Our service offerings in the field of injection mold tooling include, among others: Injection molds Multi-component molds (rotary tables, index plates, core-back, transfer technology) Insert technology Gas internal pressure (GID) Foil overmolding (IMD) Thermoset molds Prototype and small-series molds Injection molds: up to 1,000 x 800 mm and 2.5 tons Multi-component molds: rotary tables, index plates, core-back, transfer technology

In the cryogenic blasting process, an enrichment of rubber and plastic waste powder takes place due to fine abrasion during the treatment procedure. Thus the performance and processing time of the blasting-media will deteriorate and decrease its jet-energy. In our cryognic deflashing machines, the blasting-media is primary screened by the treatment drum perforation, however, after a long operating time the amount of rubber and plastic waste powder increases. In order to guarantee a constant, statistically secure and economic processing, this powder has to be removed periodically from the blasting-media. Our automatically working blasting-media recovery machine consists of a suction & drying system and a vibrating-screen unit. The used blasting-media has to be aspirated manually from the deflashing machine. The drying of the polluted wet and cold media takes place in the suction tank and the cleaning by screening with final separation into waste powder, waste media & re-usable media,

We realize with customized plastic moldings. Our product spectrum ranges from the smallest precision parts through housings to complex multi-component parts. On the basis of your sample, your specification or technical drawing, we will create an individual offer and support you during the project. We advise you on the selection of suitable materials and offer cost reduction options. We offer you an active co-operation in the development and construction and give suggestions for improvement. For an offer we need: •technical drawing, sketch or pattern •technical specifications, equipment extras •required amount Please send following informations to: info@nh-technology.de One of our engineering experts will contact you asap.

• Extreme low consumption • For difficult to access and delicate parts • For manual blasting operations • Adaptable for use with every type of robot • No build up of ice, as thermally insulated • With CO2 quantity controller

• Transport of CO2 snow blasting machine SJ-10 and CO2 cylinder • Cleaning of polished and eroded surfaces without damage • Application without cooling and disassembly direct on machines • Very smooth operation • For frequently changing locations • Easy replacement of CO2 cylinder with loading ramp • Additional storage space for hoses and accessories • Usable with small and large CO2 cylinders

In addition to our battery systems, GW Batterien also offers you numerous special products which can make your day-to-day work easier. Our moulded parts made from rubber are just such products. They offer numerous benefits for example as tread thresholds substituting for metal bars. While metal bars can buckle and there is a danger of slipping if they get wet, a tread threshold made from rubber is stable and safe at all times. Our moulded parts made from rubber Tread thresholds Noise protection Silent block Mats etc.

We offer customized die-cast parts, stamped parts, deep-drawn parts, turned parts, milled parts and contact springs, both as small-precision and large parts. Partial or complete plastic and rubber injection molding of metal parts is also part of our portfolio. The manufactured metal parts can be completed with sealing elements, threaded inserts and bearing bushes. We also offer processes for cold pressing, as well as cost-effective surface finishing. We accompany our customers throughout the entire project process and organize the tool and sample production as well as the production (including surface finishing) and optionally also the assembly of the series parts.

WIWOX® CORUS HD ultrasonic systems have been specially designed for cleaning high-quality moulds and precision tools. In maintenance these replace the labour-intensive and often ineffective manual cleaning. The ultrasonic cleaning process can be used for all metal moulds, in particular tools for injection moulding, extrusion, rubber processing as well as aluminium and gravity die casting. A typical structure consists of three stages: 1. cleaning, 2. rinsing and 3. passivating. The usable dimensions are matched to common mould sizes. The workpieces to be washed are placed in the tank either with the aid of a washing basket or with a lifting beam. Our ErgoStation is recommended for manual rinsing, drying and post-treatment. The working area is completely enclosed, brightly illuminated and ventilated. Operation is safe and simple, as the moulded parts are loaded laterally through a sliding door and held by a lifting device during treatment.

The WIWOX® USm Ultrasonic cleaning tanks enable individual, demand-oriented surface treatment in a single or multi-stage process. The modular design allows adaptation to almost all requirements and subsequent expansion or automation is possible at any time. Aqueous cleaning at temperatures between 60° and 80° C ensures absolute degreasing and particle removal. Organic or inorganic residues such as polishing paste, paint, plastic, release agents, oil carbon or lime can be easily removed by using the right cleaner. The workpieces are cleaned within a few minutes. The cleaning result is always perfect and reproducible. The subsequent rinsing process is followed by stain-free post-cleaning or preservation. The WIWOX® ultrasonic cleaning process can be used for all steel moulds as well as brass and copper parts. Especially tools for injection moulding, extrusion, rubber processing, aluminium die casting and gravity die casting.

Since 1934 working with elastomers, we have developed special know-how in development and manufacturing in the field of technical hose products. Hoses Hose systems Moulded articles Rubber-metal bonds Expansion joints Special Versions As individual components or as combinations. Here, our experts unleash their creative powers and problem-solving skills. The main features of these customer-specific versions are top quality and high degrees of innovation and individualisation, directly maximizing the benefits to the customer. The following pages give some insight into the wide range of technical hose products and possible solutions to problems. Please do not hesitate to contact our technical sales department for more information.

Coating sheets for a better grip, better product release or accumulation applications. BEHAbelt cover sheets made of TPU with excellent welding properties for your individual covering of vbelt, timing belt and other belt styles.

If a standard profile does not meet the requirements of your application, BEHAbelt offers you the unique opportunity to develop a customerspecific product. According to your specifications and your design! Examples of possible uses are the following French fries, sorting solutions for fruit and vegetables, gentle transport of glass, spreading applications for sweets, for conveying grains and similar goods.

Tprofiles are ideal solutions for conveying of light goods and foodstuffs, whereas usually several Tprofile belts are running side by side. The integrated Vguide on the running side prevents the profiles from running sideways and thus guarantees precise straight running. The BEHAbelt portfolio includes Tprofiles in various geometries, PUshore hardnesses and colour combinations. Tprofiles are ideal for transporting various light goods and foodstuffs, with several Tprofile belts usually running next to each other. The integrated guide wedge on the running side prevents the profiles from running sideways and thus guarantees precise straight running.

Optical Inspection / Solder Paste Inspection JUKI’s RV2 3DH analyzes the three dimensional shape of the completed board and compares the shape against the specification based on the outlines, heights, and brightness of the components and solder. It then judges whether the board is OK or NG (no good) based on the analysis. The 2D check function is also available.

Solder Paste Inspection JUKI’s RV 2 is an accurate high speed inline SPI machine that is equipped with an innovative i3D LED measuring head using the principle of photometric stereo technique. On top of that, it is possible to operate several RV 2 units from one workspace using Total Operation System Software – TOPSS.

Multi Task Platform JUKI’s JM 100 is characterized by a significant increase in speed compared to the previous generation. The machine enables the component placement time to be reduced to 0.6 seconds for the vacuum nozzles and 0.8 seconds for the grippers. Tha machine has the TAKUMI head with an automatically height adjusting laser to optimize speed.Active clinching and 3D Recognition is available.

Compact High Speed Mounter JUKI’s JX 350 offers high flexibility and quality presented in a compact design while maintaining an attractive low price. This model handles long printed circuit boards up to 1.50 metre and is expecially suitable for cost efficient LED assemblage. On top of that the incorporated laser technology enables a highly accurate placement of diffusion lenses due to the recognition technology which identifies the main orientation of the lens.

Speed Mounter JUKI’s FX 3 stands for ultra fast, precise placement of micro components on printed circuit boards. It is the perfect solution for companies wanting to process large volumes. Among the strong points of the FX 3 are short retooling times thanks to quick change feeder banks as well as minimal maintenance. The user friendly touchscreen interface plus the powerful optimisation software provide additional ease of use.

High Speed Compact Modular Mounter JUKI’s RX 6 is the perfect solution for companies in need of a wide variety of components and large printed circuit boards as well as having to depend on quick product changes while maintaining high quality. The high speed compact modular mounter is suitable both for small and large volumes. Due to the compact design of the machine featuring a width of only 1.25 metre the RX 6 displays a smart solution in the case of production floor space being an expense factor.

RS 1XL For Everyone Who Wants to Assemble Larger Circuit Boards The RS 1XL combines the advantages of the RS 1 and RS 1R with the possibility of assembling printed circuit boards up to 560 mm wide (for comparison RS 1 / RS 1R max. Width 370 mm). With slightly larger dimensions than a RS 1, the RS 1XL offers the same advantages fast assembly of the smallest chips (0201 metric) to large components of 50 x 150 mm or 74 mm edge length for square components. The machine combines the properties of a chip shooter with a mounter for large components. There is no need to purchase a special machine type.duct 3 description and specification ...

Latest Generation of Ultra High Speed Mounter The RX 7R is the first choice when it comes to the high speed assembly of a large number of printed circuit boards with smaller and smallest components. The successful concept of the RX 7 has been further developed into the RX 7R. The new placement head P16S offers increased accuracy and a longer service life. The compact machine design with a width of one meter has been retained and continues to offer maximum productivity in the smallest of spaces.

Next Generation Smart Fast Modular Mounter The consistent further development of the tried and tested technologies from the RS 1 opens up new, outstanding possibilities Even faster assembly of smallest chips (0201 metric) up to large components of 50 x 150 mm or 74 mm edge length for square components. The base frame of the RS 1R has been completely redesigned for this purpose. The unique Takumi head covers even more different component heights and thus achieves a decisive speed advantage. The 360 ° visual component recognition allows the secure detection of user specific polarity marks. Thanks to the RFID integration in the nozzles, these can be traced back completely together with the components and boards. The machine combines the features of a chip shooter with a mounter for large components. The purchase of each special machine type for it eliminates as well as a change of the placement head.

The piping system consists of high-grade NiroSan® press fittings with an EPDM (=ethylene propylene dien rubber) moulded sealing ring and NiroSan® stainless steel system pipes according to EN 10312. All NiroSan® press fittings are made from the premium stainless steel type 1.4404 / AISI 316L (for pressing components) and 1.4408 (for precision cast threaded stainless steel components). The material 1.4404 contains at least 2.3 % molybdenum, yet less carbon than the conventional type 1.4401. Thereby these materials are not only of equal value but in addition, material 1.4404 / 316L stands out on account of its considerably higher corrosion resistance. The NiroSan® press system and its components are certified in accordance with the rules and regulations of all important European certification bodies.

The piping system consists of high-grade NiroSan® press fittings with an EPDM (=ethylene propylene dien rubber) moulded sealing ring and NiroSan® stainless steel system pipes according to EN 10312. All NiroSan® press fittings are made from the premium stainless steel type 1.4404 / AISI 316L (for pressing components) and 1.4408 (for precision cast threaded stainless steel components). The material 1.4404 contains at least 2.3 % molybdenum, yet less carbon than the conventional type 1.4401. Thereby these materials are not only of equal value but in addition, material 1.4404 / 316L stands out on account of its considerably higher corrosion resistance. The NiroSan® press system and its components are certified in accordance with the rules and regulations of all important European certification bodies. NiroSan-ECO pipe 6 m rods

The piping system consists of high-grade NiroSan® press fittings with an EPDM (=ethylene propylene dien rubber) moulded sealing ring and NiroSan® stainless steel system pipes according to EN 10312. All NiroSan® press fittings are made from the premium stainless steel type 1.4404 / AISI 316L (for pressing components) and 1.4408 (for precision cast threaded stainless steel components). The material 1.4404 contains at least 2.3 % molybdenum, yet less carbon than the conventional type 1.4401. Thereby these materials are not only of equal value but in addition, material 1.4404 / 316L stands out on account of its considerably higher corrosion resistance. The NiroSan® press system and its components are certified in accordance with the rules and regulations of all important European certification bodies. NiroSan Bend 90° M-thread/nut

The piping system consists of high-grade NiroSan® press fittings with an EPDM (=ethylene propylene dien rubber) moulded sealing ring and NiroSan® stainless steel system pipes according to EN 10312. All NiroSan® press fittings are made from the premium stainless steel type 1.4404 / AISI 316L (for pressing components) and 1.4408 (for precision cast threaded stainless steel components). The material 1.4404 contains at least 2.3 % molybdenum, yet less carbon than the conventional type 1.4401. Thereby these materials are not only of equal value but in addition, material 1.4404 / 316L stands out on account of its considerably higher corrosion resistance. The NiroSan® press system and its components are certified in accordance with the rules and regulations of all important European certification bodies. NiroSan® Bend 90° female/male - long

The piping system consists of high-grade NiroSan® press fittings with an EPDM (=ethylene propylene dien rubber) moulded sealing ring and NiroSan® stainless steel system pipes according to EN 10312. All NiroSan® press fittings are made from the premium stainless steel type 1.4404 / AISI 316L (for pressing components) and 1.4408 (for precision cast threaded stainless steel components). The material 1.4404 contains at least 2.3 % molybdenum, yet less carbon than the conventional type 1.4401. Thereby these materials are not only of equal value but in addition, material 1.4404 / 316L stands out on account of its considerably higher corrosion resistance. The NiroSan® press system and its components are certified in accordance with the rules and regulations of all important European certification bodies. NiroSan® Bend 60° with plain ends