Modular clamping system - Import export

A regular check of clamping force is vital for a safe, precise, and productive process. Do you manufacture at the highest possible metal removal rates? Perhaps your clamping device can do more than you think! Those who face tough competition can no longer afford to manufacture with »theoretical clamping forces«. Nevertheless the DIN EN 1550 requires that static clamping force measurement must be performed by the manufacturer at regular intervals. Modular measuring system The TESTit clamping force gauge measures and records the clamping force for O.D. clamping and I.D. clamping and even the draw-in force of hollow tapered shank locations. TESTit consists of two parts: The basic unit, which is the IT module, and the measuring units, which are the TEST modules. You only need the IT module once – regardless of whether you want to measure the clamping force at O.D. clamping or I.D. clamping or the draw-in force.

Scope of application: -Horizontal & vertical use - therefore suitable for vertical & horizontal CNC milling machines -Conventional clamping, grip clamping & low tension clapping possible -Titanium 2 K - ideal for use on 5-axis machining centers -Clamping of raw, thermal & saw cut parts by penetrating hardened and interchangeable grip elements into the work piece -The support jaws safely and cost effectively allow raw part, different types of materials & complex geometries to be handled Product features: -To monitor & optimize milling processes -Safety for people & machines -High flexibility - the modular clamping system combines almost all possibilities of our tried and tested models -Titanium 2 M - finely polished sides so that all sides can be used -Titanium 2 K & M can be vertically used -Force translated high-pressure spindle. -Increased power stroke for safe clamping of raw parts -Loss of 8 mm clamping edge in low tension, 3 mm with GRIPP

Scope of application: -For horizontal & vertical usage-suitable for CNC controlled milling machines & large machining centres -Clamping unmachined parts, saw-cut or flame-cut material by penetration of hardened, replaceable gripper elements into the workpiece -With the support jaws, unmachined parts in highly varied materials, or with complex geometries, can be clamped securely -Gripper studs suitable for materials with a strength of up toapprox. 1000N/mm² Product features: -High versatility – the modular clamping system combines practically all the possibilities of our tried-and-tested models -Fully compatible with the accessories of the LC/TC 160 series, for example gripper studs, universal gripper set & pull down sets -Grounded sides so that all sides can be used High-pressure spindle with mech. force amplifier for the safe clamping of raw parts in combination with gripping & pull down spring function -Lost clamping margin 8 mm with pull-down, 3 mm with GRIPPER

Scope of application: -Horizontal & vertical use - therefore suitable for vertical & horizontal CNC milling machines -Conventional clamping, grip clamping and low tension clapping possible -Titanium 2 K - ideal for use on 5-axis machining centers -Clamping of raw, thermal & saw cut parts by penetrating hardened & interchangeable grip elements into the work piece -The support jaws safely & cost effectively allow raw part, different types of materials & complex geometries to be handled Product features: -To monitor & optimize milling processes -Safety for people & machines -High flexibility - the modular clamping system combines almost all possibilities of our tried & tested models -Titanium 2 M - finely polished sides so that all sides can be used -Titanium 2 K and M can be vertically used -Force translated high-pressure spindle. -Increased power stroke for safe clamping of raw parts -Loss of 8 mm clamping edge in low tension, 3 mm with GRIPP

Scope of application: -Can be applied horizontally or vertically – therefore suitable for vertical and horizontal CNC milling machines -Conventional clamping, gripper clamping or pull-down clamping are all possible -Clamping unmachined parts, saw-cut or flame-cut material by penetration of hardened, replaceable gripper elements into the workpiece -With the support jaws, unmachined parts in highly varied materials, or with complex geometries, can be clamped securely and economically. Product features: -High versatility – the modular clamping system combines practically all the possibilities of our tried-and-tested model -High-pressure spindle with power intensification. -Enlarged clamping span for secure clamping of unmachined parts -Lost clamping margin 8 mm with pull-down, 3 mm with GRIPPER -Clamping near to neutral axes -Clamping jaws of forerunner are compatible -Clamping range of the middle fixed jaw groove: Max clamping width -176 mm

Scope of application: -Can be applied horizontally or vertically – therefore suitable for vertical and horizontal CNC milling machines -Conventional clamping, gripper clamping or pull-down clamping are all possible -TITAN 2 K – ideal for use on five-axis machining centres -Clamping unmachined parts, saw-cut or flame-cut material by penetration of hardened, replaceable gripper elements into the workpiece -With the support jaws, unmachined parts in highly varied materials, or with complex geometries, can be clamped securely and economically. Product features: -High versatility – the modular clamping system combines practically all the possibilities of our tried-and-tested models -High-pressure spindle with power intensification. Clamping force does not slacken -Enlarged clamping span for secure clamping of unmachined parts -Lost clamping margin 8 mm with pull-down, 3 mm with GRIPPER -Clamping near to neutral axes -Clamping jaws of forerunner are compatible

Scope of application: -Horizontal and vertical use - therefore suitable for vertical and horizontal CNC milling machines -Conventional clamping, grip clamping and low tension clapping possible -Titanium 2 K - ideal for use on 5-axis machining centers -Clamping of raw, thermal and saw cut parts by penetrating hardened and interchangeable grip elements into the work piece -The support jaws safely and cost effectively allow raw part, different types of materials and complex geometries to be handled Product features: -To monitor and optimize milling processes -Safety for people and machines -High flexibility - the modular clamping system combines almost all possibilities of our tried and tested models -Titanium 2 M - finely polished sides so that all sides can be used -Titanium 2 K and M can be vertically used Force translated high-pressure spindle -Increased power stroke for safe clamping of raw parts -Loss of 8 mm clamping edge in low tension, 3 mm with GRIPP

Scope of application: -Horizontal and vertical use - therefore suitable for vertical and horizontal CNC milling machines -Conventional clamping, grip clamping and low tension clapping possible -Titanium 2 K - ideal for use on 5-axis machining centers -Clamping of raw, thermal and saw cut parts by penetrating hardened and interchangeable grip elements into the work piece -The support jaws safely and cost effectively allow raw part, different types of materials and complex geometries to be handled Product features: -To monitor and optimize milling processes -Safety for people and machines -High flexibility - the modular clamping system combines almost all possibilities of our tried and tested models -Titanium 2 M - finely polished sides so that all sides can be used -Titanium 2 K and M can be vertically used -Increased power stroke for safe clamping of raw parts Loss of 8 mm clamping edge in low tension, 3 mm with GRIPP

You are short of personnel, but have to process your orders, preferably 24/7? Then the DockLock AC zero-point clamping system for automated fixture change-over, in either the hydraulic or pneumatic version, is perfect for you. The clamping device quick change-over system for stationary applications allows automated change-over of your clamping devices in two minutes. And with repeatability of ≤ 0.005 mm, without alignment. The design of the form fit clamping and power transmission is identical to the DockLock for manual set-up. In addition, it is equipped with a closure at the clamping position as protection against contamination and chips. That ensures even less wear and reduces maintenance expenses. In addition, standard features include an air sensing control, air-blast support isles and a piston position control for a safe and reliable automated process.

Are you tired of losing so much time due to change-over on your machining center? Then we have something for you. The DockLock zero-point clamping system in the hydraulic or pneumatic version. One clamping device quick change-over system for stationary applications. It allows you to change your clamping devices in two minutes. And with repeatability of ≤0.005 mm, without alignment. A special feature: form fit clamping with a collet or clamping segments. That means a rigid clamping set-up and higher repeatability. This also prevents clamping marks on the clamping bolt as opposed to zero-point clamping systems with balls or sliders, which lead to inaccuracies and consequently to replacement of the clamping bolts. Likewise, no contamination and chips can get through, which ensures low-wear operation and reduces maintenance expenses.

Heavy-duty clamps are extremely robust, handle heavy-duty clamping tasks with ease. Heavy duty to the alloy steel forging structure does not cause problems. For this reason, forged steel clamps are particularly preferred for welding and milling applications and more. Compact design, Hardened and ground surface stepped suspension bolts, hardened and H7 tolerance machined inner diameter bushings, weldable thrust arm, weldable action arm, 146 degree opening action arm to relieve workspace, Mounting base options.

Product features: -Excellent ease of operation guarantees optimal handling for every application -Fast adjustment for clamping range presetting -Reproducible clamping forces are achieved using a torque wrench -Integrated scrapers ensure functional reliability and minimise cleaning -Fixing on the machine table by means of mounting holes in the vice base. Additional holes can be made in the soft middle section of the vice base -Optional centre jaw allows two or more workpieces to be clamped Scope of application: -Conventional and CNC-controlled milling machines – for efficient, precision machining -Horizontal installation – great variability and flexibility