Vibratory finishing - Import export

Bent wire parts represent a separate part of our production range. Bent parts differ from springs such as extension springs, compression springs and wave springs in terms of how they are produced. This type of spring is not only processed with automated machinery, but also involves a considerable amount of special handling, which we perform using our range of state-of-the-art equipment. Precision production with our high-tech machinery: Our range of machinery with an in-house toolmaking workshop enables three-dimensional bent parts to be produced with a wide variety of forms and with specialised finishes applied to the ends. Our range of machining processes includes: Bevelling, embossing, thread cutting, thread rolling, turning and milling. For bent wire parts, both CNC bending and mould-based bending are possible as production solutions.We process wire thicknesses of 0.20 to 8.00mm.Tool-based: 0.50 to 8.00 mm. Coating of part surfaces: Oiling, Vibratory finishing, Galvanisation.

CONTINUOUS TROWALIZING OF NON-SENSITIVE PARTS The AV range of continuous units allows you to continuously process large quantities, with no need to interrupt the mass finishing process to add new workpieces. Thanks to the trough-shaped work bowl, you can process small and medium non-sensitive mass-produced parts (punched parts, die-cast parts, etc.), as well as larger parts (oil tanks, cylinder head covers, etc.). THE BENEFITS AT A GLANCE Continuous workpiece processing Interruption-free workpiece loading Trough-shaped work bowl Easy to integrate in fully automated mass finishing processes Simple material handling without batch loading

MAXIMUM PERFORMANCE! Compared to vibratory finishing vibrators, Trowal Turbotron centrifugal units offer up to 10 times the grinding power. grinding performance. Turbotron machines are mainly used for the removal of heavy burrs and for edge rounding edges on small and medium-sized mass-produced parts. However, by applying special process techniques, Turbotron machines can also be used for fine grinding and even polishing. even polishing. HOW IT WORKS The rotation of the turntable (60-250 rpm) accelerates the abrasive / workpiece mass and the centrifugal force on the inner wall of the stationary work bowl deflects it upwards. deflected. Due to the onset of gravity, the mass slides back onto the turntable, from where it is accelerated again from there.

A clear matter: disposing of process water in an operationally safe manner After vibratory finishing, the process water contains solids and pollutants such as metals, oils and greases. To prevent these from entering the sewage system during disposal, you can clean your process water - even acidic or alkaline water - in our flocculation plants. You can then discharge the clear water into the sewage system in accordance with legal regulations. DO/GA flocculation units The PLC-controlled DO and GA flocculation plants are fully automatic solutions that purify up to 2,000 litres of process water per hour. If your daily water volume to be treated exceeds 3,000 litres, these plants are the right choice for purifying your process water. RT flocculation unit The easy-to-operate and inexpensive RT unit is suitable for you if you want to purify a daily water volume of up to 3,000 litres.

English | Deutsch | Español | Português | Français | Italiano | Русский Visit our website for information in your language. Laser-Lotion PROTEC LC20A Anti-spatter agent PROTEC LC20A is optimised to protect sheet metal panels, pipes, profiles and equipment (supports). Protects any type of metal surface from spatter (steel, stainless steel, aluminium, etc.) No silicone, non-flammable and biodegradable. Laser-Lotion PROTEC LC20A ensures increased quality by preventing spatter, providing dry and clean metal surfaces, no reworking required, as well as higher productivity of the laser system as the beam moves more easily following penetration. Another customer benefits are reduction of cleaning efforts and longer lifetime for the grating (support bars) of the flatbed laser system. • No residue and a particularly low level of emissions • Process safety, also during follow-up processes (vibratory finishing, welding, etc.) • Suitable for all conventional coating

The circular trough vibratory finishing machines are ideal for small and large series for different workpieces. A noise protection cover reduces the noise and makes it possible to work in a workshop. The right and left-hand circulation as well as speed regulation from 1,200 to 1,500 rpm provide for various processing possibilities. The abrasive material and workpieces are rotated through the generated vibration. The desired processing process is created through the contact of grinding bodies on workpieces. The programmable timer rounds off the autonomous work process. We recommend a paper filter or a fully-automatic water treatment plant for simple and comfortable water treatment. The integrated separating equipment simplifies the separation of grinding bodies and workpieces.

The centrifugal plants are suitable for small parts. Due to the higher machining intensity with deburring, they deburr 10-20 times faster than vibratory finishing machines. The centrifugal plant can be planned as a single device up to a fully automatic plant. The grinding bodies and workpieces are accelerated through the rotational movement of the plate washer. Due to the centrifugal force, the workpieces are pressed outward and then transported up on the inner side of the system. Gravity causes these to fall back into the center of the plate washer to be accelerated again. A noise protection cover reduces the noise and makes it possible to work in a workshop. The speed regulation ensures versatile processing options. The programmable timer rounds off the autonomous work process. The machine can be expanded with an optional paper filter and separator.

The tub vibratory finishing machine, which has a size similar to a washing machine, with a fill volume of 70 l is our standard machine and is ideal for prototypes and small series. A noise protection cover reduces the noise and makes it possible to work in a workshop. The right and left-hand circulation as well as speed regulation from 1,500 to 3,000 rpm provide for various processing possibilities. The abrasive material and workpieces are rotated through the generated vibration. The desired processing process is created through the contact of grinding bodies on workpieces. The programmable timer rounds off the autonomous work process. The machine has a modular construction and can be expanded with an optional paper filter and separator. Both are controlled centrally through the control panel on the TV 95-SL. We recommend the PF440 paper filter for simple and comfortable water treatment. The S95 separator simplifies the separation of grinding bodies and workpieces.

The new Enviro 1000 is an automatic water treatment system that purifies the process water and compound produced after vibratory finishing and reconditions it for renewed vibratory finishing operations. The centrifuge cleans and recycles the process water by separating the solid particles and often also oils from the process water and depositing them as solid sludge on the edge of the centrifuge basket used for this purpose. This cycle of processes: Vibratory finishing, cleaning and recycling the process water and finally reusing the process water in a renewed vibratory finishing process saves costs and is extremely environmentally friendly.

The trough vibratory finishing machines are ideally suited for elongated individual parts and small series. Their advantages lie in the machining of heavy, bulky as well as long workpieces and in the contact-free working of sensitive individual parts in chambers. A soundproof cover reduces the noise level and makes working in a workshop possible. The clockwise and anti-clockwise rotation as well as the speed control from 1,200 to 1,500 rpm ensure a wide range of machining options. The unmanned working process is rounded off by the programmable timer. The system can be expanded with an optionally available paper filter and separator. For simple and convenient water treatment, we recommend a paper filter or a fully automatic water treatment system. The process water is pumped into the trough in doses and cleaned in the return flow via a filter fleece or the centrifugal force.