Rubber moulding - Import export

Whatever your requirements, J-Flex can help with a vast array of bespoke rubber mouldings, large or small and in a wide range of polymers. We guarantee you top quality mouldings every time using our ISO9001 batch traceability procedures. We sample new moulds to your complete satisfaction and approval before we commence bulk supply. Our polymer range is vast – we can offer: Natural, Neoprene, Nitrile, EPDM (including EPDM conforming to EN45545:2013 + A1:2015), Butyl, Hypalon®, HNBR, CXNBR, Silicone, Fluorosilicone, Viton™, Fluoroelastomers, Aflas® and Perfluoroelastomer. We mould by compression, transfer and injection moulding techniques. Bellows Discs Covers Gaiters Boots Vibration Mounts Grommets Diaphragms Sheets Rubber / Metal Bondings Cups Suckers Balls Gaskets ‘O’-Rings Rubber Seals J-Flex – for rubber mouldings, including Silicone, FKM, EPDM and much more.

Precision in toolmaking is crucial for the quality of your products. Our experienced mold-making team manufactures your tools professionally and functionally. Your project is in the best hands at SCHOCK. Our experienced engineers plan all resources with the most modern methods and guarantee on-time production. Furthermore, we provide full lifecycle support for your tools. In mold and toolmaking, we utilize high-quality milling machines, wire and sinker EDM machines, as well as modern CNC-controlled grinding machines. Our service offerings in the field of injection mold tooling include, among others: Injection molds Multi-component molds (rotary tables, index plates, core-back, transfer technology) Insert technology Gas internal pressure (GID) Foil overmolding (IMD) Thermoset molds Prototype and small-series molds Injection molds: up to 1,000 x 800 mm and 2.5 tons Multi-component molds: rotary tables, index plates, core-back, transfer technology

WIWOX® CORUS HD ultrasonic systems have been specially designed for cleaning high-quality moulds and precision tools. In maintenance these replace the labour-intensive and often ineffective manual cleaning. The ultrasonic cleaning process can be used for all metal moulds, in particular tools for injection moulding, extrusion, rubber processing as well as aluminium and gravity die casting. A typical structure consists of three stages: 1. cleaning, 2. rinsing and 3. passivating. The usable dimensions are matched to common mould sizes. The workpieces to be washed are placed in the tank either with the aid of a washing basket or with a lifting beam. Our ErgoStation is recommended for manual rinsing, drying and post-treatment. The working area is completely enclosed, brightly illuminated and ventilated. Operation is safe and simple, as the moulded parts are loaded laterally through a sliding door and held by a lifting device during treatment.

The WIWOX® USm Ultrasonic cleaning tanks enable individual, demand-oriented surface treatment in a single or multi-stage process. The modular design allows adaptation to almost all requirements and subsequent expansion or automation is possible at any time. Aqueous cleaning at temperatures between 60° and 80° C ensures absolute degreasing and particle removal. Organic or inorganic residues such as polishing paste, paint, plastic, release agents, oil carbon or lime can be easily removed by using the right cleaner. The workpieces are cleaned within a few minutes. The cleaning result is always perfect and reproducible. The subsequent rinsing process is followed by stain-free post-cleaning or preservation. The WIWOX® ultrasonic cleaning process can be used for all steel moulds as well as brass and copper parts. Especially tools for injection moulding, extrusion, rubber processing, aluminium die casting and gravity die casting.

Material Expanded natural graphite (>99% graphite purity), stainless steel insert (AISI 316; 0.1 mm) Application General purpose, drinking water, steam, gas, chemical, food, compressor & pump applications.

Application General purpose, Drinking water, Steam, gas, chemical, food, compressor & pump applications.

Application General purpose, Drinking water, Steam, gas, chemical, food, compressor & pump applications.

Custom Cut Gaskets, Inflatable Seals, Rubbber Bellows, Expansion Joints, O-rings, Vulcanised RIngs. Also, Fabricated Rubber Sleeves - including Mandrel Built Rubber Sleeves, Hand Fabricated Rubber Sleeves, Moulded Convoluted Sleeves and Bellows, High Frequency Welded Polyurethane and Stitched (sewn) Connectors.

Guide bushes and pillars