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ECKARDT SYSTEMS GMBH
Roller applied lubrication Roller applied lubrication Contact lubrication You are in safe hands with roller lubricators when lubricants need to be applied evenly across whole surface areas. This method is extremely economical and requires very little maintenance. Roller lubricators are the most widely used systems in the forming and moulding branch of industry; they are particularly suitable for lubricating coils of steel. Features & benefits • Suitable for diverse oil grades/flowing media • Lubricants applied evenly • No need to change rollers when changing lubricants • Low space requirements in direction of throughput • Process different material widths without changing rollers Products Our range of products comprises felt roller lubricators and squeeze-on lubricators. In addition, we offer our own brand of high-quality lubricants under our own brand name ROTOL; these ensure you can reliably achieve the desired viscosity every time. Felt roller lubricators Our felt roller lubric
Felt roller lubricators For evenly dosed application Targeted lubrication of metal coils and blanks We offer felt roller lubricators in a variety of different model ranges. The rollers are generally driven by the feed machine, but we also offer systems equipped with their own transport units. Features & benefits • Versions with their own transport unit • Rollers easily and quickly changed • Rugged, wear-resistant workmanship • Numerous application options for coil gauges from 0.5 to 10 mm • Viscosities up to 150 mm2/sec possible Design versions and details In this field we offer three product lines with different roller diameters. 32 Series Our compact felt roller lubricators are designed for coil gauges up to 0.5 mm as well as viscosities up to 100 mm2/sec (recommended guideline values). Fields of application Contact components: tab connectors, electric switching contacts, contact springs Punched and bent parts: medical technology, microelectronics, precision engineering Fine bla
Squeeze-on lubricators Maximum efficiency and the highest levels of flexibility Particularly rugged & and long-lasting The ROTOL squeeze-on roller system is a lubricator developed exclusively in house by Eckardt. This is an exceptionally rugged, long- lasting lubricating machine designed to apply lubricant in precisely defined film thicknesses over an entire surface. Thanks to the ROTOL calender rollers our squeeze-on lubricators achieve very high pressures. Thinnest, homogeneous film thicknesses possible. Features & benefits • Far longer service life in comparison with conventional felt rollers • Works with all pumpable lubricants • Achieves thinnest, homogeneous film thicknesses • Very high viscosities possible • Rugged ROTOL calender roller made of non woven material • Practically impervious to mechanical damage • Lubrication media is retained on the surface of the roller; no premature wear resulting from being drawn in How it works Fleece rollers remove cleaning liquid, fo
32 Series Our compact felt roller lubricators are designed for coil gauges up to 0.5 mm as well as viscosities up to 100 mm 2/sec (recommended guideline values).
Fields of application
Contact components: tab connectors, electric switching contacts, contact springs
Punched and bent parts: medical technology, microelectronics, precision engineering
Fine blanked parts: gear/engine technology, pumps
Eckardt Umformtechnik GmbH Contact-free lubrication Flexible & clean application Our spray systems apply oils and release agents fully contact-free. Making use of this method you guarantee the medium is applied cleanly and evenly, which allows you to act flexibly if not all areas of a material are to be lubricated uniformly. One huge advantage of our spray systems is their extremely fast changeover times to use different grades of oils. Oil/release agent storage; manual and fully automatic control and monitoring of the spray process. We offer our customers a wide range of options. Features & benefits • Minimum setup times when changing spray medium • Different spray nozzles available • Suitable for all fluid media and numerous oil grades Individual solutions for all application purposes EOS systems are perfectly designed to meet the needs of industry to apply oils and release agents. They are solidly built and exceptionally easy to maintain; they reliably and precisely control
60 Series Our medium-sized felt roller lubricators are designed for coil gauges up to 2 mm as well as viscosities up to 120 mm 2/sec (recommended guideline values).
Fields of application
Tool making: components for milling/turning/grinding machines
Expanding metals for use in energy technology, chemistry, medicine
Stamped parts for household appliances
Spray and spit nozzles Variety, precision, flexibility: the right solution for every spray task Uniform precision No matter if thin films are to be applied evenly or the smallest lubrication points need to be met with precision – we have the right spray nozzle for you. We have the right solution for all of your application tasks: from a spare part through to an individual standalone configuration to meet your requirements. Features & benefits • Infinitely variable, precise control (spray interval, pressure) • Pneumatic or electric control • Low mist nozzle caps for flat or round spraying • Self-cleaning Design versions and details Spray nozzle SD 16: precision application of fluid media The SD 16 ensures you are able to apply the thinnest films of media such as low-viscosity oils and release agents with precision. For example, the pneumatically controlled, compact nozzle can be integrated directly in a forming tool to facilitate targeted, practically mist-free wetting. Depending o
110 Series Our large felt roller lubricators are designed for coil gauges up to 10 mm and viscosities of up to 150 mm 2/sec (recommended guideline values).
Fields of application
Structural components for the automotive industry: handles, heat shields, oil pans, etc.
Fittings for household appliances
Dry cleaning systems The dry alternative for cleaning Easy on the material & thorough Many years of experience with the working processes and requirements of our customers led us to develop an alternative cleaning system. The term alternative is appropriate, because in contrast to using conventional washing machines we have taken a completely different path. Whereas they work with wash emulsions everything remains dry on our cleaning system equipped with a linear brush unit – but it is just as thorough! Features & benefits • Clean coils/blanks economically without “washing agents” • Best cleaning performance • Rugged steel construction suitable for press shops • Low maintenance For all sheet metals and blanks Our dry cleaning system is suitable for material widths from 500-4500 mm. It cleans individual profiled sheets of metal, galvanised blanks, tailored blanks and much more. The system not only effectively removes interfering particles, but at the same time it also homogeniz
You can also send narrow materials through wide rollers, because the roller material is highly resistant to “indentation”. Consequently, just one machine is all that is required for all sheet metal / coil widths.
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Westliche Gewerbestraße 2
75015 Bretten -