METAWELL GMBH - metal sandwich technology

Germany

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METAWELL GMBH
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Germany

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lightweight aluminium panel with 2 cover sheets and a corrugated core very light and rigid (same statical performance than solid aluminium but up to 80 % lighter) high corrosion protection because all aluminium sheets are pretreated with a primer for serial production: cover sheets, thickness of corrugation and surface (on request also powder-coatable) can be customized 100 % recyclable without material separation. In addition, the proportion of secondary aluminium is approximately 90 %. excellent thermal conductivity and good sound absorption absolute flatness high fire protection classifications for different areas production in a continuous manufacturing process simple processing of the material with standard tools Lightweight design with Metawell Metawell is a patented aluminium lightweight panel, which is thanks to its sandwich structure very light and has a high bending resistance. Metawell sandwich panels are perfectly well suited for elements with an appealing surface...

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Germany

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lightweight aluminium panel, where a cover sheet is connected to a corrugated aluminium sheet in a continuous manufacturing process material with highly anisotropic stiffness, resulting in a very simple two-dimensional shaping is possible (see video) simple processing of the material with standard tools high corrosion protection since all used aluminium sheets are pretreated with a primer 100 % recyclable without prior separation of materials. In addition, the proportion of secondary aluminum is approximately 90 %. Easiest forming with Metawell Aluflex Navigation Metawell Aluflex Easiest forming with Metawell Aluflex Design and delivery program Forming parallel to the corrugation Forming vertically to the corrugation Powder-coatable material Video of forming Metawell Aluflex Metawell Aluflex is a material with rigidity levels that depend strongly on the direction. The corrugated sheet is bonded to only one aluminium cover sheet. This structure enables easy 2D-forming and...

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Germany

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Navigation Metawell Alu-Silent (sound reduction) Metawell with integrated heating wire The corrugation channels are used to add different functions to the rigid lightweight aluminium panels. Metawell Alu-Silent (sound reduction) Metawell Alu-Silent is a patented aluminium sandwich panel, which has an enormous sound insulation in terms of weight and panel thickness. The high sound insulation is realized by a special sand filling, which is filled into the corrugated channels of the Metawell panel. The good static values and the high fire ratings of the well-established Metawell panels are preserved or even improved. Two different panel types are offered. Alu-Silent hl 10-03-10 hl / H 11.5: panel thickness 11.5 mm, sound reduction index Rw = 38dB, weight 20.0 kg/sqm Alu-Silent hl 08-02-05 hl / H 6: panel thickness 6 mm, sound reduction index Rw = 32dB, weight 10.9 kg/sqm Metawell with integrated heating wire Thanks to its specific design Metawell is also an excellent panel...

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Germany

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the perfect panel for your application Navigation Special solutions the perfect panel for your application MetaCore with high compressive strength Aluminium composite panel with structural foam Aluminium composite panel with cork Depending on the quantity of your project, the production of special products is possible. Parameters or other core material desired by the customer can be included in the panel design. Therefore the optimal solution for the project can be obtained. Advantages at a glance: adjustment of the panel properties by using the most suitable core material and the matching cover sheets low weight adjustment of panel design to the respective application MetaCore with high compressive strength The structure of MetaCore is quite similar to the so-called honeycombs or honeycomb composite panels. In contrary to a honeycomb, the core consists of Metawell Aluflex and therefore has a much stronger honeycomb structure. Starting with a panel thickness of 30 mm, MetaCore...

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Germany

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Since the processing of Metawell is more comparable with wood than with metal working, wood working machines are used with appropriate protection against metal cuttings. The similarity in the processing is particularly correct in terms of the large surface area, the clamping techniques, the feed speed and the lack of requirement for coolants and lubricants. In view of the requested narrow tolerances for foldings at the edges, the panels should be processed on CNC-work stations only. Once the panels are milled, the folding itself can be done either by hand or with simple edging aids. Like this, flat (milled) panels that take less space during transport, can be sent to the assembly site where they are folded afterwards. Only panels with a cover sheet thickness of min. 0.8 mm can be milled and folded. The maximum folding angle with single milling is 135 . Cuttings For processing large-size panels a slide table panel saw is used. To obtain more accurate and efficient results, defined...

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Germany

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Ready-to-be-installed systems Ready-to-be-installed components or customised elements can be realised for different areas. Individual lightweight solutions Exceptional ideas require extraordinary lightweight solutions. To ensure that the project is unique, individual lightweight concepts where design and functionality match the customers requirements perfectly, are developed in close collaboration with the customer. This creative scope of development is mainly enabled by the versatility of the Metawell sandwich panels (thanks to variation of cover sheets and corrugation height), the variety of possible surface designs, the flexibility in processing as well as our expertise in the field of innovative lightweight solutions. Qualified consulting and engineering Get advice from our qualified engineering team. Your requirements and our experience define the optimal product or system. Our aim is to achieve the best technical and economical lightweight solution. Just contact us

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METAWELL GMBH

Schleifmühlweg 31

86633 Neuburg - Germany

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