STATEC BINDER GMBH - highly efficient bagging and palletizing solutions

The PRINCIPAC is a fully automatic high-performance bagging machine for open-mouth bags and, with up to 2000 bags per hour, it is one of the fastest in the world. The PRINCIPAC is characterized by high performance and flexibility. Both pillow bags and gusset bags with a filling weight of 10 kg to 50 kg can be processed. The bags can be made of woven PP, PE and paper. This fully automatic open-mouth packaging machine is ideally suited for any type of free-flowing bulk material and with additional equipment such as a dustproof filling spout also for powdery products. Depending on customer requirements, the high-performance bagging machine can also be made entirely of stainless steel. Further options enable the PRINCIPAC to be optimally adapted to customer requirements.

The CERTOPAC, a fully automatic high-performance bagging machine, packs any type of free-flowing bulk material in pillow bags and gusset bags with a filling weight between 5 kg and 80 kg. Thanks to its high speed, this open-mouth bagging machine can fill up to 1500 bags per hour. Because of the high flexibility of the packaging machine, bags made of woven PP, PE and paper can be processed. Furthermore, the CERTOPAC stands out due to its easy accessibility and high reliability. This high-performance packaging machine is also available as CERTOPAC-S and CERTOPAC-L in addition to the “standard version”. The differences between the variants are the bag magazines (rotating bag magazine or push magazine), the different filling weights and sizes of the bags. Furthermore, the CERTOPAC can also be completely made of stainless steel and equipped for powdery products.

The high-performance high-level palletizer PRINCIPAL-H is capable of palletizing up to 2400 bags or cartons per hour. The fast high-level palletizer is equipped with an empty pallet magazine and an outfeed system. A bag flattener at the beginning ensures that the bags are “in shape” for stacking. Flexible layer patterns are made possible by a servomotor-driven overhead rotating device that rotates the bags to the required position. For example, the bags can be positioned so that the bag seams point inwards or barcodes can be read from the outside. A well-structured layer pattern is guaranteed by the synchronous belt drive of the layer pusher, which enables the exact positioning of the bags or boxes, and the motor-driven front and side shifters, which ensure a stable and right-angled layer.

The high-performance robot palletizer PRINCIPAL-R, an articulated arm robot palletizing system, is always offered as a customer-specific solution with renowned industrial robot manufacturers and STATEC BINDER know-how. Depending on the required performance, different robot models are used. The gripper is also adapted to the respective application. A special feature of the PRINCIPAL-R is that it has been optimized for sling bags. As standard, jointed-arm robots with 4 axes and a rotation of up to 360° in the R-axis are used. This robot type is particularly suitable for palletizing and depalletizing applications due to its fast and repeatable movement. The operation and selection of the pallet patterns is carried out simply via a touch screen. The set-up variants range from a single to a double to a multiple line arrangement

The high-performance sewing machine from STATEC BINDER stands for precise and reliable bag sealing of woven PP, paper or PE bags. Two different variants can be used for sewing the bags. On the one hand there is the straight-line bag infeed, in which the bag is fed to the sewing head by means of a belt drive and then sewn at the upper end. The second variant is the bag edge folding, in which the bag is folded at the upper end when it is pulled in and then sewn. In order to change from one system to the other, it is only necessary to replace a simple device. The bag to be sewn is fed to the sewing machine via one of the two variants mentioned above. Depending on the sewing speed and performance, the stitch length is between 7 and 12 mm. A cutter at the end cuts the thread. The sewing head is driven by a motor with frequency converter. A big advantage over the drive via belt pulleys is a more precise adjustment of the speed.

Our product portfolio includes three manual bagging machines for open-mouth bags: SCALPAC-G, SCALPAC-B, SCALPAC-S. All three bagging systems are designed for up to 1200 bags per hour and differ only in the used net weighers. Depending on the product to be filled, a net weigher with gravity, belt or screw feeding is used. Prefabricated open-mouth bags made of woven PP, PE or paper are attached to the filling clamp and fixed by an employee. As soon as the bag is fixed, the weighed product flows into the bag. A conveyor belt transports the filled bag to a bag closing machine, which sews, seals or hot-glues the bag depending on the material. For free-flowing bulk materials, a net weigher with gravity feeding is selected. Moderately flowing products are fed via a belt feeder. For fine and powdery products, the screw feeder is best suited.