Belgium
Service Provider
The company VCA VISION CONTROL APPLICATION, is a Service Provider, which operates in the Machine vision system industry. It is based in VILLERS-LA-VILLE, Belgium.
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Service Provider
DU TUMULUS,
1495 VILLERS-LA-VILLE - Belgium
Germany
Defects to be examined in this application are very small, their size is often lower than 0.5 mm – hard to discover by human eye. Rework in the course of the production of the final product however, proves to be complicated and expensive. Large rolls with a diameter of 2 m and a length of 10 m are very difficult to remove and to reinstall. In order to avoid corresponding inconveniencies, it is essential to support the manufacturing process of the rolls themselves by a reliable quality control in the form of an automated final inspection.As the Quelltech Q6 laser scanner features an extremely precise resolution of 4096 Pixels/Profile at a high scan rate, this model proved to be able to meet the requirements and was mounted onto the positioning stage of the grinding machine. Furthermore, an industrial measurement computer was added, used for the analysis software of the point cloud. On the basis of this configuration, the entire roll surface could be recorded on a helical path.
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Particular Challenges: In the course of the production, endless cables are running at a considerable speed, and supervision has to be carried out nearly under real-time conditions. The size of the objects to be determined, i.e. of the flaws to be discovered, is in the range of only some hundredths of a mm. Another difficulty is the fact that surfaces with very different reflectivity and roughness are involved. In order to be able to check the cables all around, several laser scanners must be in place, mounted at different angles, thus covering the entire range of 360°. Quelltech Solution: The solution consists in a configuration of four Q6 laser scanners, mutually displaced by 90°, so the entire surface of the cables is in the field of view. On the basis of the 100% inline inspection, the position of defects can precisely be determined, without losing too much time.
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The QS View software package is intended for dimensional control in 2D or 3D QS-View 2D / 3D software for all measuring tasks 3D representation of an irregular body for determination of volume and weight. With the 2D / 3D software a wide variety of parameters can be processed and displayed, e.g. length, width, angle height, gap, presence, volume (resp. weight), seam geometry (height, width), gap dimensions. Due to the modular structure of the software, customized specialties can be added any time. Each module delivers the results to an individual output module. The universal SPC interface allows simple connection to S7 controllers via Ethernet. 2D / 3D software developer kits are available for integrators with corresponding knowhow.
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