Finishing of surfaces - machinery - Import export

The Leica EM TXP is a target preparation device for milling, sawing, grinding, and polishing samples prior to examination by SEM, TEM, and LM techniques. An integrated stereomicroscope allows pinpointing and easy preparation of barely visible targets.

The trough vibratory finishing machines are ideally suited for elongated individual parts and small series. Their advantages lie in the machining of heavy, bulky as well as long workpieces and in the contact-free working of sensitive individual parts in chambers. A soundproof cover reduces the noise level and makes working in a workshop possible. The clockwise and anti-clockwise rotation as well as the speed control from 1,200 to 1,500 rpm ensure a wide range of machining options. The unmanned working process is rounded off by the programmable timer. The system can be expanded with an optionally available paper filter and separator. For simple and convenient water treatment, we recommend a paper filter or a fully automatic water treatment system. The process water is pumped into the trough in doses and cleaned in the return flow via a filter fleece or the centrifugal force.

The tub vibratory finishing machine, which has a size similar to a washing machine, with a fill volume of 70 l is our standard machine and is ideal for prototypes and small series. A noise protection cover reduces the noise and makes it possible to work in a workshop. The right and left-hand circulation as well as speed regulation from 1,500 to 3,000 rpm provide for various processing possibilities. The abrasive material and workpieces are rotated through the generated vibration. The desired processing process is created through the contact of grinding bodies on workpieces. The programmable timer rounds off the autonomous work process. The machine has a modular construction and can be expanded with an optional paper filter and separator. Both are controlled centrally through the control panel on the TV 95-SL. We recommend the PF440 paper filter for simple and comfortable water treatment. The S95 separator simplifies the separation of grinding bodies and workpieces.

The centrifugal plants are suitable for small parts. Due to the higher machining intensity with deburring, they deburr 10-20 times faster than vibratory finishing machines. The centrifugal plant can be planned as a single device up to a fully automatic plant. The grinding bodies and workpieces are accelerated through the rotational movement of the plate washer. Due to the centrifugal force, the workpieces are pressed outward and then transported up on the inner side of the system. Gravity causes these to fall back into the center of the plate washer to be accelerated again. A noise protection cover reduces the noise and makes it possible to work in a workshop. The speed regulation ensures versatile processing options. The programmable timer rounds off the autonomous work process. The machine can be expanded with an optional paper filter and separator.

The circular dryers are used for stainless drying of all types of workpieces. By using the hot-air blower or the indirect heating through heating rods below the tub, a uniform drying of the workpieces and the drying granulate is ensured. The additional advantage is that it brightens, repolishes and degreases workpieces. Both versions can be configured as individual systems in combination with a new vibratory finishing machine or as a module for an existing vibratory finishing machine. The drying medium and the workpieces are brought into a rotational movement through a generated vibration. The desired drying or post-treatment process are created through the contact of the drying medium and workpieces. The workpieces are automatically screened out of the dryer and transported from the device through the optional manual or pneumatic separation equipment.

With SCHOCK powder coating we realize high-performance and visually appealing product surfaces with long-term corrosion protection and individual color design.

Optimizes finishing The Orthopac VMC is a modular process control system for textile refinement. It optimises drying or fixing processes as well as the processes all about the stenter. The system measures, logs and controls critical process parameters over the entire working width like temperature, dwell time, residual moisture, exhaust air moisture, thread density, basis weight and more. This increases quality while saving resources and energy. The modular design of the system allows its flexible adaptation to all applications. Both, standard requirements and highly customized demands are thus met. The system can also be integrated into an Orthopac straightening system. It thereby combines the functionality of a weft straightener with that of a process control system in one compact device.

Impregnation systems to close micropores in metal castings as well as in copper, aluminium or magnesium alloy castings. The parts to be impregnated are fixed in baskets. The latter are transported by a special crane system as well as with reservoir roller conveyors. Excess material is removed by centrifuging of the baskets. The impregnating agent remaining in the pores in fluid form is hardened by heating in a hot water bath. The process sequence runs fully automatically under a microprocessor control.

The effect achieved by the corona treatment is an increase in surface tension to values between 38 to 60 mN/m. Since the surface tension is caused by dispersive and polar interaction components the introduction of polar functional groups in particular increased the polar component of the surface tension.