Processing technology - Import export

Lipp systems are modular and can be extended, modified or integrated into existing systems WITH EASE. Biogas plants from Lipp are based on the so called, wet fermentation. Through a 2 stage process, i.e., via regulation by an upstream hydrolysis stage or other substrate pre treatment, input materials are prepared so that the anaerobic process can run optimally in the digester. Since it is the most flexible and the biological processes are best kept controllable Lipp favours the SBR process. This is also particularly suitable for anaerobic wastewater treatment, sludge digestion and is also used in agricultural biogas deposits. This means first that Lipp biogas plants are substrate flexible and allow an intensive use of the available digester area. Secondly, that with low self sustaining energy requirements, a high degradation rate is achieved. It is interesting to note that Lipp’s digester can be operated not just in the SBR process (Sequence Batch Reactor).

Cleaning of machined parts (after turning, milling, drilling, etc.). Particularly suitable for the removal of graphite, AW and EP additives, salts, soaps, and emulsion residue. Generally suitable for the removal of dust, metal chips, surfactants, stearates and polishing paste. Preparation of parts for downstream processing such as joining (by clinching, etc.), assembly and packaging. Cleaning of machined parts (after turning, milling, drilling, etc.). Particularly suitable for the removal of grease, oil, wax, resins, corrosion protection agents and esters. Generally suitable for the removal of dust, metal chips, surfactants, stearates and polishing paste. Preparation of parts for downstream processing such as joining (by clinching, etc.), assembly and packaging. Cleaning of machined parts after turning, milling or drilling, grinding, polishing, lapping and honing, punching and forming (stamping & bending, deep drawing, extruding, etc.).

Flexible production of crankshafts and camshafts Machine series for perfect internal and external milling - as stand-alone machine or linked manufacturing system Highlights Internal and external milling of crankshafts Turn-chasing of crankshafts External milling of camshafts Advantages Unique HELLER know-how of the complete process chain Use of a combination of different technologies Dependable process control

SCHOCK’s core competencies include roll forming technology with a large number of integrated processes. With our roll forming technology we are able to produce individual and high-precision profiles or complete assemblies for our customers.

AViTEQ-Spiral conveyor are used wherever bulk solids have to be conveyed in a vertical direction. These robust spiral conveyors are suitable for conveying a host of bulk solids from various production processes. These can be fine to coarse-grained, as well as fragmentary bulk solids. Our spiral conveyors are used in the chemical, pharmaceutical and food industries, and also in the raw material industry. The use of additional fixtures enables products to be treated by thermal (cooling/heating) or technical (drying) processes. The bulk solids can be transported both upwards or downwards. The spiral conveyor, which offers large heat exchange surfaces from a small footprint through its coils, is an especially cost-effective solution. A laser-welded version, which offers maximum density in return for minimum heat admission during manufacturing operations (no welding stresses to cause delays), is playing an increasingly important role for these special units. Advantages & benefits energ

AViTEQ-vibrating heat exchanger are used in a number of processes in which bulk solids have to be cooled, heated, dried etc. These special-purpose units are able to perform the heat exchange process during transportation. Usually, this occurs indirectly through the use of double bottoms to accommodate the heat exchange medium (oil, water, air, etc.). AViTEQ heat exchangers are employed in practically every industry (chemical, food, plastics, pharmaceutical, recycling and raw materials). The spiral conveyor, which offers large heat exchange surfaces from a small footprint through its coils, is an especially cost-effective solution. A laser-welded version, which offers maximum density in return for minimum heat admission during manufacturing operations (no welding stresses to cause delays), is playing an increasingly important role for these special units. Advantages & benefits gentle product treatment optimised and customised modification to suit existing processes low wear and pra

For closed gear units and geared motors, plain and friction bearings even at higher rotating speeds, e.g. on filling and packaging machines For joints, propeller shafts and chains when grease lubrication is specified Advantages and benefits Toxicologically harmless as defined in German LFGB Formula in accordance the FDA guideline 21 CFR 178.3570 NSF H1 registered Long operating times due to good resistance to oxidation and ageing Reduced wear due to highly adhesive, load-bearing lubricating film Excellent corrosion protection Low dynamic viscosity enables use with minimal bearing play and gear unit spaces Good pumpability with central lubricating systems Very high resistance to hot and cold water, watery-alkaline and acidic disinfectants and cleaning agents

Grease lubrication of rolling and friction bearings, joints, linear drives and chains Lubrication of fittings, seals, moulded parts and elements of elastic rubber materials in the hot- and cold-water segment Lubrication of fittings or machines in dairies, breweries, bakeries, slaughterhouses, etc. Advantages and benefits NSF H1 registered Reduces wear Excellent resistance to oxidation and ageing Resistant to hot and cold water, water vapour, watery-alkaline and acidic disinfectants and cleaning agents

Sealing lubrication of sliding surfaces, e.g. ground-in parts such as taper plugs, dosing plungers, valves, beer taps etc. Maintenance lubrication of plastic and rubber parts, as well as stuffing boxes, lip seals and O-rings Rolling and friction bearing lubrication in slow-running areas, toothing or chains on filling and packaging machines, stirring and grinding mechanisms etc. Advantages and benefits Highly effective due to proven lubricant formula Fulfils most demanding hygienic requirements. Reduced maintenance and lubricant costs due to possible long-term lubrication Resistant to hot and cold water, water vapour, wateryalkaline and acidic disinfectants and cleaning agents Neither hard residues result, nor is there a tendency to soften or drip due to pasteurisation or sterilization Odour and taste-free, and does not affect the properties of beer foam Toxicologically harmless as defined in German LFGB

Hydraulic oil for use in all areas of the food processing technology Compressor oil for screw and multiple vane rotary vacuum pumps at required oil ISO VG 68 Lubrication of other machine elements, such as rolling and friction bearings in the food processing technology Advantages and benefits NSF H1 registered Long operating times through excellent oxidation stability Good low-temperature behaviour Wide operating temperature range Resistant to cold and hot water, water steam, disinfectants and cleaning agents Reduces friction and wear Good corrosion protection Free of mineral oil Conforms to VDL requirements

Hydraulic oil for use in all areas of the food processing technology Compressor oil for screw and multiple vane rotary vacuum pumps at required oil ISO VG 32 Lubrication of other machine elements, such as rolling and friction bearings in the food processing technology Advantages and benefits NSF H1 registered Long operating times through excellent oxidation stability Good low-temperature behaviour Wide operating temperature range Resistant to cold and hot water, water steam, disinfectants and cleaning agents Reduces friction and wear Good corrosion protection Free of mineral oil Conforms to VDL requirements

Hydraulic oil for use in all areas of the food processing technology Compressor oil for screw and multiple vane rotary vacuum pumps at required oil ISO VG 46 Lubrication of other machine elements, such as rolling and friction bearings in the food processing technology Advantages and benefits NSF H1 registered Long operating times through excellent oxidation stability Good low-temperature behaviour Wide operating temperature range Resistant to cold and hot water, water steam, disinfectants and cleaning agents Reduces friction and wear Good corrosion protection Free of mineral oil Conforms to VDL requirements

Multipurpose oil for bearing, lever and joint lubrication Hydraulic oil for use in all areas in which physiologically harmless are required Compressor oil for piston compressors for prescribed oil ISO VG 100 Advantages and benefits NSF H1 registered Long economic operating times thanks to optimal additives against oxidation and ageing Good cold behaviour Resistant to cold and hot water, steam as well as disinfectants and cleaning agents For universal use due to long-term lubrication and high adhesive strength Good wear protection Tasteless and odourless Conforms to VDL requirements

Lubrication of closed toothed gearing Liquid lubrication of chains, joints, guides, fittings Suitable for immersion-bath, immersion-bath circulation and injection lubrication Advantages and benefits NSF H1 registered Good oxidation and ageing stability through optimal additives Cold and hot water resistant Resistant to water steam, disinfectants and cleaning agents Wide operating temperature range Shear-stable and low-foaming Good wear protection Good corrosion protection Long economic operating times MOSH-/MOAH-free

Lubrication of closed toothed gearing Liquid lubrication of chains, joints, guides, rolling and friction bearings Suitable for immersion-bath, immersion-bath circulation and injection lubrication Advantages and benefits NSF H1 registered Good ageing and oxidation stability through optimal additives Cold and hot water resistant Resistant to water steam, disinfectants and cleaning agents Wide operating temperature range Shear-stable and low-foaming Good wear protection Good corrosion protection Long economic operating times MOSH-/MOAH-free

Lubrication of closed toothed gearin Liquid lubrication of chains, joints, guides, rolling and friction bearings Suitable for immersion-bath, immersion-bath circulation and injection lubrication Advantages and benefits NSF H1-registered Good ageing and oxidation stability through optimal additives Cold and hot water resistant Resistant to water steam, disinfectants and cleaning agents Wide operating temperature range Shear-stable and low-foaming Good wear protection Good corrosion protection Long economic operating times MOSH-/MOAH-free

Lubrication of valve seals, collars, O-rings, drives, piston rods and guides Lubrication of slides, slat-band and roller chains Lubrication of cutting knives as well as of needles and lifters of knitting machines Dismantling of rusted-in parts and removal of oil and greasy soiling Advantages and benefits NSF H1 registered Highly effective due to good creep properties Broad range of uses Displaces water Duolabel Clean the surfaces for optimal effect. Apply OKS 370 with a brush, drip oiler or by immersion or using a suitable automatic lubrication system locations to be lubricated. Spray on evenly OKS 371 spray. Avoid excesses. In as far as available, observe the machine manufacturer's instructions. Assess the lubrication frequency and quantity on the basis of the service conditions. Caution: Only mix with suitable lubricants.

Lubrication of closed toothed gearing Liquid lubrication of chains, joints, guides, rolling and friction bearings Suitable for immersion-bath, immersion-bath circulation and injection lubrication Advantages and benefits NSF H1 registered Good ageing and oxidation stability through optimal additives Cold and hot water resistant Resistant to water steam, disinfectants and cleaning agents Wide operating temperature range Shear-stable and low-foaming Good wear protection Good corrosion protection Long economic operating times MOSH-/MOAH-free

Rolling and friction bearing lubrication, even at high temperatures Lubrication for bearings with contact to cleaning agents or disinfectants For mechanical units such as levers, joints and hinges, also under strong water effect Advantages and benefits NSF H1 registered (OKS 480 & OKS 481) High shear stability prevents thinning out of the grease under extreme mechanical loads such as during vibrations Excellent wear protection and very good high-pressure properties The calcium sulphonate complex soap ensures excellent water resistance and very good corrosion protection Broad temperature application range (-30°C to +160°C) High temperature and oxidation stability through fully synthetic base oil Very high resistance to water-alkaline or acidic disinfectants and cleaning agents MOSH/MOAH-free

Fully synthetic oil for use at permanently low temperatures in all areas of the food processing industry, for example in cold storage houses, shock freezers, etc. Chain lubrication at arctic temperatures Advantages and benefits NSF H1-registered MOSH/MOAH free Excellent low-temperature behaviour Good ageing and oxidation stability through optimal additives Cold and hot water resistant Resistant to water steam, as well as disinfectants and cleaning agents Long economic operating times

Fully synthetic oil for use at permanently low temperatures in all areas of the food processing industry, for example in cold storage houses, shock freezers, etc. Chain lubrication at arctic temperatures Advantages and benefits NSF H1 registered MOSH-/MOAH-free Excellent low-temperature behaviour Good ageing and oxidation stability through optimal additives Cold and hot water resistant Resistant to water steam, as well as disinfectants and cleaning agents Long economic operating times Also available as spray version OKS 3711

Lubrication of chains, joints and slideways at high temperatures Conveying systems in painting, stoving and drying systems Food-processing machines Advantages and benefits Can be used up to 250°C NSF H1 registered, conforms to the requirements of the Hazard Analysis Critical Control Points (HACCP) method in the food processing industry Good adhesion on metal surfaces Excellent water resistance Excellent oxidation properties Excellent wear protection MOSH/MOAH-free

Lubrication of chains, joints and slideways at high temperatures Conveying systems in painting, stoving and drying systems Food-processing machines Advantages and benefits Can be used up to 250°C NSF H1 registered, conforms to the requirements of the Hazard Analysis Critical Control Points (HACCP) method in the food processing industry Good adhesion on metal surfaces Excellent water resistance Excellent oxidation properties Excellent wear protection Also available as spray version OKS 3571 MOSH/MOAH-free

Special cylinders developed and manufactured according to individual customer requirements, specifications or specifications. Both as a completely custom-made special cylinder or modified inexpensively using standard elements with adjustments in form, function, mount, connection or material.

Rolling and friction bearing lubrication, even at high temperatures Lubrication for bearings with contact to cleaning agents or disinfectants For mechanical units such as levers, joints and hinges, also under strong water effect Advantages and benefits NSF H1 registered High shear stability prevents thinning out of the grease under extreme mechanical loads such as during vibrations Excellent wear protection and very good high-pressure properties The calcium sulphonate complex soap ensures excellent water resistance and very good corrosion protection Broad temperature application range (-30°C to +160°C) High temperature and oxidation stability through fully synthetic base oil Very high resistance to water-alkaline or acidic disinfectants and cleaning agents Also available as spray version OKS 481 MOSH/MOAH-free

Lubrication of rolling and friction bearings, joints, linear drives, guides For the lubrication of fittings, seals, moulded parts and elements of elastic rubber materials in the hot- and cold-water segment Advantages and benefits NSF H1 registered Can be used universally due to good high-temperature properties, long-term lubricating effect and good adhesive strength on metal surfaces Resistant to hot and cold water, water vapour, watery-alkaline and acidic disinfectants and cleaning agents High resistance to oxidation and ageing

Grease lubrication of friction and rolling bearings at low operating temperatures Grease lubrication of friction and rolling bearings at high speeds Grease lubrication of bearings with low coasting moments or low bearing play Advantages and benefits NSF H1 registered Low-viscosity, fully synthetic base oil ensures the functionality of the lubricating film up to -70°C Very good conveying capability in central lubricating systems also at low temperatures Clean the surfaces for optimal effect. Before filling for first time, remove anti-corrosion agent. Fill the bearing such that all functional surfaces are certain of being greased. Fill normal bearings up to about 1/3 of the free space inside the bearing

Lubrication of all kind of high stressed sliding areas, especially at low sliding speeds or oscillating movements, e.g. at threads, joints and bayonet nut connectors made of steel or non ferrous metals Assembling paste with corrosion protection for screws, bolts, spikes, bushings, flanges, spindles and fittings in the whole food stuff industry Separation of high temperature stressed screw joints, even after a long operation time Advantages and benefits Adheres good on metal surfaces, has a good water resistance and corrosion protection Good water resistance Prevents from tribo-corrosion Contains no metal pigments and is free of sulphurous materials Neutral to alloyed steels Formulation according to the FDA guideline 21CFR 178.3570 Registered by the NSF H1 MOSH/MOAH-free For optimal adhesion clean thread and sliding areas from dirt and other lubricants, first mechanically (e.g. with wire brush) and then with OKS 2610/OKS 2611 Universal Cleaner. Apply paste evenly in a sufficient amount

The pneumatic sliding gate control valve type 8028 in reinforced GS3 design with integrated positioner and with an 80 mm diaphragm actuator is ideal for compact plant installations in process technology. In addition to the compact design, this valve is characterised by high control precision and a long service life. Digital positioner type 8049 Positioner type 8049 in explosionproof version Positioner with integrated process controller type 8049 IPC Metal bellows Limit switch Position feedback Pilot valve . . .